Saturation diving is a diving technique that allows divers to reduce the risk of decompression sickness ("the bends") when they work at great depths for long periods of time. Saturation divers typically breathe a helium–oxygen mixture to prevent nitrogen narcosis.
In saturation diving, the divers live in a pressurized environment, which can be a saturation system on the surface, or an ambient pressure underwater habitat when not in the water. Transfer to and from the pressurised surface living quarters to the equivalent depth is done in a closed, pressurised diving bell. This may be maintained for up to several weeks, and they are decompressed to surface pressure only once, at the end of their tour of duty. By limiting the number of decompressions in this way, the risk of decompression sickness is significantly reduced, and the time spent decompressing is minimised.
- 1 History
- 2 Applications
- 3 Medical aspects
- 4 Operating procedures
- 5 Architecture of a surface saturation facility
- 5.1 Personnel transfer capsule
- 5.2 Handling system
- 5.3 Life support systems
- 5.4 Hot water system
- 5.5 Communication systems
- 5.6 Bulk gas supplies
- 5.7 Gas reclaim systems
- 5.8 Transfer chamber
- 5.9 Accommodation chambers
- 5.10 Recompression chamber
- 5.11 Mating flange for transportable chamber
- 5.12 Supply lock
- 5.13 Sanitation system
- 5.14 Trunking
- 5.15 Main control console
- 5.16 Fire suppression system
- 5.17 Built in breathing systems
- 5.18 Hyperbaric rescue and escape systems
- 6 Underwater habitats
- 7 Depth records
- 8 Training and registration
- 9 Safety and risk
- 10 In Film and Television
- 11 See also
- 12 References
- 13 Further reading
- 14 External links
On December 22, 1938, Edgar End and Max Nohl made the first intentional saturation dive by spending 27 hours breathing air at 101 feet sea water (fsw) (30.8 msw) in the County Emergency Hospital recompression facility in Milwaukee, Wisconsin. Their decompression lasted five hours leaving Nohl with a mild case of decompression sickness that resolved with recompression.
Albert R. Behnke proposed the idea of exposing humans to increased ambient pressures long enough for the blood and tissues to become saturated with inert gases in 1942. In 1957, George F. Bond began the Genesis project at the Naval Submarine Medical Research Laboratory proving that humans could in fact withstand prolonged exposure to different breathing gases and increased environmental pressures. Once saturation is achieved, the amount of time needed for decompression depends on the depth and gases breathed. This was the beginning of saturation diving and the US Navy's Man-in-the-Sea Program. The first commercial saturation dives were performed in 1965 by Westinghouse to replace faulty trash racks at 200 feet (61 m) on the Smith Mountain Dam.
Peter B. Bennett is credited with the invention of trimix breathing gas as a method to eliminate high pressure nervous syndrome. In 1981, at the Duke University Medical Center, Bennett conducted an experiment called Atlantis III, which involved subjecting volunteers to a pressure of 2250 fsw (equivalent to a depth of 686 m in seawater), and slowly decompressing them to atmospheric pressure over a period of 31-plus days, setting an early world record for depth-equivalent in the process. A later experiment, Atlantis IV, encountered problems as one of the volunteers experienced euphoric hallucinations and hypomania.
Saturation diving has applications in scientific diving and commercial offshore diving.
Commercial offshore diving, sometimes shortened to just offshore diving, is a branch of commercial diving, with divers working in support of the exploration and production sector of the oil and gas industry in places such as the Gulf of Mexico in the United States, the North Sea in the United Kingdom and Norway, and along the coast of Brazil. The work in this area of the industry includes maintenance of oil platforms and the building of underwater structures. In this context "offshore" implies that the diving work is done outside of national boundaries.
Saturation diving is standard practice for bottom work at many of the deeper offshore sites, and allows more effective use of the diver's time while reducing the risk of decompression sickness. Surface oriented air diving is more usual in shallower water.
Underwater habitats are underwater structures in which people can live for extended periods and carry out most of the basic human functions of a 24-hour day, such as working, resting, eating, attending to personal hygiene, and sleeping. In this context 'habitat' is generally used in a narrow sense to mean the interior and immediate exterior of the structure and its fixtures, but not its surrounding marine environment. Most early underwater habitats lacked regenerative systems for air, water, food, electricity, and other resources. However, recently some new underwater habitats allow for these resources to be delivered using pipes, or generated within the habitat, rather than manually delivered.
An underwater habitat has to meet the needs of human physiology and provide suitable environmental conditions, and the one which is most critical is breathing air of suitable quality. Others concern the physical environment (pressure, temperature, light, humidity), the chemical environment (drinking water, food, waste products, toxins) and the biological environment (hazardous sea creatures, microorganisms, marine fungi). Much of the science covering underwater habitats and their technology designed to meet human requirements is shared with diving, diving bells, submersible vehicles and submarines, and spacecraft.
Numerous underwater habitats have been designed, built and used around the world since the early 1960s, either by private individuals or by government agencies. They have been used almost exclusively for research and exploration, but in recent years at least one underwater habitat has been provided for recreation and tourism. Research has been devoted particularly to the physiological processes and limits of breathing gases under pressure, for aquanaut and astronaut training, as well as for research on marine ecosystems. Access to and from the exterior is generally vertically through a hole in the bottom of the structure called a moon pool. The habitat may include a decompression chamber, or personnel transfer to the surface may be via a closed diving bell.
Saturation diving work in support of the offshore oil and gas industries is usually contract based.
Decompression sickness (DCS) is a potentially fatal condition caused by bubbles of inert gas, which can occur in divers' bodies following the pressure reduction as they ascend. To prevent DCS, divers have to limit their rate of ascent, and pause at regular intervals to allow the pressure of gases in their body to approach equilibrium. This protocol, known as decompression, can last for many hours for dives in excess of 50 metres (160 ft) when divers spend more than a few minutes at these depths. The longer divers remain at depth, the more inert gas is absorbed into their body tissues, and the time required for decompression increases rapidly. This presents a problem for operations that require divers to work for extended periods at depth. However, after several hours under pressure, divers' bodies become saturated with inert gas, and no further uptake occurs. From that point onward, no increase in decompression time is necessary. The idea of saturation diving takes advantage of this by providing a means for divers to remain at depth pressure for days or weeks. At the end of that period, divers need to carry out a single decompression, which is much more efficient and a lower risk than making multiple short dives, each of which requires a lengthy decompression time. By making the single decompression slower and longer, in the controlled conditions and relative comfort of the saturation habitat or decompression chamber, the risk of decompression sickness during the single exposure is further reduced.
High pressure nervous syndrome
High pressure nervous syndrome (HPNS) is a neurological and physiological diving disorder that results when a diver descends below about 500 feet (150 m) while breathing a helium–oxygen mixture. The effects depend on the rate of descent and the depth. HPNS is a limiting factor in future deep diving. HPNS can be reduced by using a small percentage of nitrogen in the gas mixture.
Saturation diving (or more precisely, long term exposure to high pressure) can potentially cause aseptic bone necrosis, although it is not yet known if all divers are affected or only especially sensitive ones. The joints are most vulnerable to osteonecrosis. The connection between high-pressure exposure and osteonecrosis is not fully understood.
Extreme depth effects
A breathing gas mixture of oxygen, helium and hydrogen was developed for use at extreme depths to reduce the effects of high pressure on the central nervous system. Between 1978 and 1984, a team of divers from Duke University in North Carolina conducted the Atlantis series of on-shore-hyperbaric-chamber-deep-scientific-test-dives. In 1981, during an extreme depth test dive to 686 metres (2251 ft) they breathed the conventional mixture of oxygen and helium with difficulty and suffered trembling and memory lapses.
A hydrogen–helium–oxygen (hydreliox) gas mixture was used during a similar on shore scientific test dive by three divers involved in an experiment for the French Comex S.A. industrial deep-sea diving company in 1992. On 18 November 1992, Comex decided to stop the experiment at an equivalent of 675 meters of sea water (msw) (2215 fsw) because the divers were suffering from insomnia and fatigue. All three divers wanted to push on but the company decided to decompress the chamber to 650 msw (2133 fsw). On 20 November 1992, Comex diver Theo Mavrostomos was given the go-ahead to continue but spent only two hours at 701 msw (2300 fsw). Comex had planned for the divers to spend four and a half days at this depth and carry out tasks.
Health effects of living under saturation conditions
Saturation divers are frequently troubled by superficial infections such as skin rashes, otitis externa and athlete's foot, which occur during and after saturation exposures. This is thought to be a consequence of raised partial pressure of oxygen, and relatively high temperatures and humidity in the accommodation.
Dysbaric osteonecrosis is considered a consequence of decompression injury rather than living under saturation conditions.
Saturation diving allows professional divers to live and work at pressures greater than 50 msw (160 fsw) for days or weeks at a time, though lower pressures have been used for scientific work from underwater habitats. This type of diving allows for greater economy of work and enhanced safety for the divers. After working in the water, they rest and live in a dry pressurized habitat on or connected to a diving support vessel, oil platform or other floating work station, at approximately the same pressure as the work depth. The diving team is compressed to the working pressure only once, at the beginning of the work period, and decompressed to surface pressure once, after the entire work period of days or weeks. Excursions to greater depths require decompression when returning to storage depth, and excursions to shallower depths are also limited by decompression obligations to avoid decompression sickness during the excursion.
Increased use of underwater remotely operated vehicles (ROVs) and autonomous underwater vehicles (AUVs) for routine or planned tasks means that saturation dives are becoming less common, though complicated underwater tasks requiring complex manual actions remain the preserve of the deep-sea saturation diver.
A person who operates a saturation diving system is called a Life Support Technician (LST).:23
A saturation diving team requires at the minimum the following personnel:
- A diving supervisor (on duty during any diving operations)
- Two life-support supervisors (working shifts while there are divers under pressure)
- Two life-support technicians (also working shifts)
- Two divers in the bell (working diver and bellman - they may alternate during the dive)
- One surface stand-by diver (on duty when the bell is in the water)
- One tender for the surface stand-by diver
In some jurisdictions there will also be a diving medical practitioner on standby, but not necessarily on site, and some companies may require a diving medical technician on site. The actual personnel actively engaged in aspects of the operation are usually more than the minimum.
Compression to storage depth is generally at a limited rate to minimize the risk of HPNS and compression arthralgia. Norwegian standards specifies a maximum compression rate of 1 msw per minute, and a rest period at storage depth after compression and before diving.
Storage depth, also known as living depth, is the pressure in the accommodation sections of the saturation habitat — the ambient pressure under which the saturation divers live when not engaged in lock-out activity. Any change in storage depth involves a compression or a decompression, both of which are stressful to the occupants, and therefore dive planning should minimize the need for changes of living depth and excursion exposures, and storage depth should be as close as practicable to the working depth, taking into account all relevant safety considerations.
The hyperbaric atmosphere in the accommodation chambers and the bell are controlled to ensure that the risk of long term adverse effects on the divers is acceptably low. Most saturation diving is done on heliox mixtures, with partial pressure of oxygen in accommodation areas kept around 0.40 to 0.48 bar, which is near the upper limit for long term exposure. Carbon dioxide is removed from the chamber gas by recycling it through scrubber cartridges. The levels are generally limited to a maximum of 0.005 bar partial pressure, equivalent to 0.5% surface equivalent. Most of the balance is helium, with a small amount of nitrogen and trace residuals from the air in the system before compression.
Bell operations and lockouts may also be done at between 0.4 and 0.6 bar oxygen partial pressure, but often use a higher partial pressure of oxygen, between 0.6 and 0.9 bar, which lessens the effect of pressure variation due to excursions away from holding pressure, thereby reducing the amount and probability of bubble formation due to these pressure changes. In emergencies a partial pressure of 0.6 bar of oxygen can be tolerated for over 24 hours, but this is avoided where possible. Carbon dioxide can also be tolerated at higher levels for limited periods. US Navy limit is 0.02 bar for up to 4 hours. Nitrogen partial pressure starts at 0.79 bar from the initial air content before compression, but tends to decrease over time as the system loses gas to lock operation, and is topped up with helium.
Deployment of divers
Deployment of divers from a surface saturation complex requires the diver to be transferred under pressure from the accommodation area to the underwater workplace. This is generally done by using a closed diving bell, also known as a Personnel Transfer Capsule, which is clamped to the lock flange of the accommodation transfer chamber and the pressure equalized with the accommodation transfer chamber for transfer to the bell. The lock doors can then be opened for the divers to enter the bell. The divers will suit up before entering the bell and complete the pre-dive checks. The pressure in the bell will be adjusted to suit the depth at which the divers will lock out while the bell is being lowered, so that the pressure change can be slow without unduly delaying operations.
The bell is deployed over the side of the vessel or platform using a gantry or A-frame or through a moon pool. Deployment usually starts by lowering the clump weight, which is a large ballast weight suspended from a cable which runs down one side from the gantry, through a set of sheaves on the weight, and up the other side back to the gantry, where it is fastened. The weight hangs freely between the two parts of the cable, and due to its weight, hangs horizontally and keeps the cable under tension. The bell hangs between the parts of the cable, and has a fairlead on each side which slides along the cable as it is lowered or lifted. The bell hangs from a cable attached to the top. As the bell is lowered, the fairleads guide it down the clump weight cables to the workplace.
The bell umbilical is separate from the divers' umbilicals, which are connected on the inside of the bell. The bell umbilical is deployed from a large drum or umbilical basket and care is taken to keep the tension in the umbilical low but sufficient to remain near vertical in use and to roll up neatly during recovery.
Once the bell is at the correct depth, the final adjustments to pressure are made and after final checks, the supervisor instructs the working diver(s) to lock out of the bell. The hatch is at the bottom of the bell and can only be opened if the pressure inside is balanced with the ambient water pressure. The bellman tends the working diver's umbilical through the hatch during the dive. If the diver experiences a problem and needs assistance, the bellman will exit the bell and follow the diver's umbilical to the diver and render whatever help is necessary and possible. Each diver carries back-mounted bailout gas, which should be sufficient to allow a safe return to the bell in the event of an umbilical gas supply failure.:12
Breathing gas is supplied to the divers from the surface through the bell umbilical. If this system fails, the bell carries an on-board gas supply which is plumbed into the bell gas panel and can be switched by operating the relevant valves. On-board gas is generally carried externally in several storage cylinders of 50 litres capacity or larger, connected through pressure regulators to the gas panel.:12
Helium is a very effective heat transfer material, and divers may lose heat rapidly if the surrounding water is cold. To prevent hypothermia, hot-water suits are commonly used for saturation diving, and the breathing gas supply may be heated. Heated water is produced at the surface and piped to the bell through a hot-water line in the bell umbilical, then is transferred to the divers through their excursion umbilicals.:10-8 The umbilicals also have cables for electrical power to the bell and helmet lights, and for voice communications and closed circuit video cameras. In some cases the breathing gas is recovered to save the expensive helium. This is done through a reclaim hose in the umbilicals, which ducts exhaled gas exhausted through a reclaim valve on the helmet, through the umbilicals and back to the surface, where the carbon dioxide is scrubbed and the gas boosted into storage cylinders for later use.
Excursions from storage depth
It is quite common for saturation divers to need to work over a range of depths while the saturation system can only maintain one or two storage depths at any given time. A change of depth from storage depth is known as an excursion, and divers can make excursions within limits without incurring a decompression obligation, just as there are no-decompression limits for surface oriented diving. Excursions may be upward or downward from the storage depth, and the allowed depth change may be the same in both directions, or sometimes slightly less upward than downward. Excursion limits are generally based on a 6 to 8 hour time limit, as this is the standard time limit for a diving shift. These excursion limits imply a significant change in gas load in all tissues for a depth change of around 15m for 6 to 8 hours, and experimental work has shown that both venous blood and brain tissue are likely to develop small asymptomatic bubbles after a full shift at both the upward and downward excursion limits. These bubbles remain small due to the relatively small pressure ratio between storage and excursion pressure, and are generally resolved by the time the diver is back on shift, and residual bubbles do not accumulate over sequential shifts. However, any residual bubbles pose a risk of growth if decompression is started before they are fully eliminated. Ascent rate during excursions is limited, to minimize the risk and amount of bubble formation.
Decompression from saturation
Once all the tissue compartments have reached saturation for a given pressure and breathing mixture, continued exposure will not increase the gas loading of the tissues. From this point onward the required decompression remains the same. If divers work and live at pressure for a long period, and are decompressed only at the end of the period, the risks associated with decompression are limited to this single exposure. This principle has led to the practice of saturation diving, and as there is only one decompression, and it is done in the relative safety and comfort of a saturation habitat, the decompression is done on a very conservative profile, minimising the risk of bubble formation, growth and the consequent injury to tissues. A consequence of these procedures is that saturation divers are more likely to suffer decompression sickness symptoms in the slowest tissues, whereas bounce divers are more likely to develop bubbles in faster tissues.
Decompression from a saturation dive is a slow process. The rate of decompression typically ranges between 3 and 6 fsw (0.9 and 1.8 msw) per hour. The US Navy Heliox saturation decompression rates require a partial pressure of oxygen to be maintained at between 0.44 and 0.48 atm when possible, but not to exceed 23% by volume, to restrict the risk of fire
|1600 to 200 fsw (488 to 61 msw)||6 fsw (1.83 msw) per hour|
|200 to 100 fsw (61 to 30 msw)||5 fsw (1.52 msw) per hour|
|100 to 50 fsw (30 to 15 msw)||4 fsw (1.22 msw) per hour|
|50 to 0 fsw (15 to 0 msw)||3 fsw (0.91 msw) per hour|
For practicality the decompression is done in increments of 1 fsw at a rate not exceeding 1 fsw per minute, followed by a stop, with the average complying with the table ascent rate. Decompression is done for 16 hours in 24, with the remaining 8 hours split into two rest periods. A further adaptation generally made to the schedule is to stop at 4 fsw for the time that it would theoretically take to complete the decompression at the specified rate, i.e. 80 minutes, and then complete the decompression to surface at 1 fsw per minute. This is done to avoid the possibility of losing the door seal at a low pressure differential and losing the last hour or so of slow decompression.
Decompression following a recent excursion
Neither the excursions nor the decompression procedures currently in use have been found to cause decompression problems in isolation. However, there appears to be significantly higher risk when excursions are followed by decompression before non-symptomatic bubbles resulting from excursions have totally resolved. Starting decompression while bubbles are present appears to be the significant factor in many cases of otherwise unexpected decompression sickness during routine saturation decompression. The Norwegian standards do not allow decompression following directly on an excursion.
Architecture of a surface saturation facility
The "saturation system", "saturation complex" or "saturation spread" typically comprises either an underwater habitat or a surface complex made up of a living chamber, transfer chamber and submersible decompression chamber, which is commonly referred to in commercial diving and military diving as the diving bell, PTC (personnel transfer capsule) or SDC (submersible decompression chamber). The system can be permanently placed on a ship or ocean platform, but is more commonly capable of being moved from one vessel to another by crane. To facilitate transportation of the components, it is standard practice to construct the components as units based on the intermodal container system, some of which may be stackable to save deck space. The entire system is managed from a control room ("van"), where depth, chamber atmosphere and other system parameters are monitored and controlled. The diving bell is the elevator or lift that transfers divers from the system to the work site. Typically, it is mated to the system utilizing a removable clamp and is separated from the system tankage bulkhead by a trunking space, a kind of tunnel, through which the divers transfer to and from the bell. At the completion of work or a mission, the saturation diving team is decompressed gradually back to atmospheric pressure by the slow venting of system pressure, at an average of 15 metres (49 ft) to 30 metres (98 ft) per day (schedules vary). Thus the process involves only one ascent, thereby mitigating the time-consuming and comparatively risky process of in-water, staged decompression normally associated with non-saturation mixed gas diving or sur-D O2 operations. More than one living chamber can be linked to the transfer chamber through trunking so that diving teams can be stored at different depths where this is a logistical requirement. An extra chamber can be fitted to transfer personnel into and out of the system while under pressure and to treat divers for decompression sickness if this should be necessary.
The divers use surface supplied umbilical diving equipment, utilizing deep diving breathing gas, such as helium and oxygen mixtures, stored in large capacity, high pressure cylinders. The gas supplies are plumbed to the control room, where they are routed to supply the system components. The bell is fed via a large, multi-part umbilical that supplies breathing gas, electricity, communications and hot water. The bell also is fitted with exterior mounted breathing gas cylinders for emergency use.
While in the water the divers will often use a hot water suit to protect against the cold. The hot water comes from boilers on the surface and is pumped down to the diver via the bell's umbilical and then through the diver's umbilical.
Personnel transfer capsule
A closed diving bell, also known as personnel transfer capsule or submersible decompression chamber, is used to transport divers between the workplace and the accommodations chambers. The bell is a cylindrical or spherical pressure vessel with a hatch at the bottom, and may mate with the surface transfer chamber at the bottom hatch or at a side door. Bells are usually designed to carry two or three divers, one of whom, the bellman, stays inside the bell at the bottom and is stand-by diver to the working divers. Each diver is supplied by an umbilical from inside the bell. The bell has a set of high pressure gas storage cylinders mounted on the outside containing on-board reserve breathing gas. The on-board gas and main gas supply are distributed from the bell gas panel, which is controlled by the bellman. The bell may have viewports and external lights. The divers' umbilicals are stored on racks inside the bell during transfer, and are tended by the bellman during the dive.:ch.13
The bell is deployed from a gantry or A-frame also known as a bell launch and recovery system (LARS),:ch.13on the vessel or platform by winch. Deployment may be over the side or through a moon pool.
- The handling system must be able to support the dynamic loads imposed by operating in a range of weather conditions.
- It must be able to move the bell through the air/water interface in a controlled way, fast enough to avoid excessive movement caused by wave action.
- A bell cursor may be used to limit lateral motion through the splash zone.
- It must keep the bell clear of the vessel or platform to prevent impact damage or injury.
- It must have sufficient power for fast retrieval of the bell in an emergency, and fine control to facilitate mating of the bell and transfer flange, and to accurately place the bell at the bottom.
- It must include a system to move the bell between the mating flange of the transfer chamber and the launch/retrieval position.
Life support systems
The life support system provides breathing gas and other services to support life for the personnel under pressure. It includes the following components:
- Gas compression, mixing and storage facilities
- Chamber climate control system - control of temperature and humidity, and filtration of gas
- Instrumentation, control, monitoring and communications equipment
- Fire suppression systems
- Sanitation systems
The life support system for the bell provides and monitors the main supply of breathing gas, and the control station monitors the deployment and communications with the divers. Primary gas supply, power and communications to the bell are through a bell umbilical, made up from a number of hoses and electrical cables twisted together and deployed as a unit. This is extended to the divers through the diver umbilicals.
The accommodation life support system maintains the chamber environment within the acceptable range for health and comfort of the occupants. Temperature, humidity, breathing gas quality sanitation systems and equipment function are monitored and controlled.
Hot water system
Divers working in cold water, particularly when breathing helium based gases, which increase the rate of heat transfer, may rapidly lose body heat and suffer from hypothermia, which is unhealthy, and reduces diver effectiveness. This can be ameliorated with a hot water system. A diver hot water system heats filtered seawater and pumps it to the divers through the bell and diver umbilicals. This water is used to heat the breathing gas before it is inhaled, and flows through the diver's exposure suit to keep the diver warm.
The communications system may have 4 component systems.
- The ubiquitous hardwired intercom system, an amplified voice system with speech unscrambler to reduce the pitch of the speech of the occupants of the pressurized system. This system will provide communications between the main control console and the bell and accommodation chambers. This two-way system is the primary communications mode.
- Wireless through-water communications between bell and main control console is a backup system in case of failure of the hardwired system with the bell.
- Closed circuit video from cameras on the bell and diver helmets allow visual monitoring of the dive and the divers by the supervisor.
- A sound powered phone system may be provided as a backup voice communication system between bell and control console
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Bulk gas supplies
Gas storage and blending equipment are provided to pressurize and flush the system, and treatment gases should be available appropriate to the planned storage depths. Bulk stock of premixed gas is usually provided to suit the planned depth of the operation, and separate bulk stock of helium and oxygen to make up additional requirements, adjust chamber gas composition as the oxygen is used up, and mix decompression gas.
Bulk gas is usually stored in manifolded groups of storage cylinders known as "quads", which usually carry about 16 high pressure cylinders, each of about 50 litres internal volume mounted on a frame for ease of transport, or larger frames carrying larger capacity high pressure "tubes". These tube frames are usually designed to be handled by intermodal container handling equipment, so are usually made in one of the standard sizes for intermodal containers.
Gas reclaim systems
A helium reclaim system (or push-pull system) may be used to recover helium based breathing gas after use by the divers as this is more economical than losing it to the environment in open circuit systems. The recovered gas is passed through a scrubber system to remove carbon dioxide, filtered to remove odours, and pressurised into storage containers, where it may be mixed with oxygen to the required composition.
During extended diving operation very large amounts of breathing gas are used. A closed circuit gas reclaim system can save around 80% of gas costs by recovering the helium based breathing mixture. Reclaim also reduces the amount of gas storage required on board, which can be important where storage capacity is limited. Reclaim systems are also used to recover gas discharged from the saturation system during decompression.
A reclaim system will typically consist of the following components:
- A control console, which controls and monitors the booster pump, oxygen addition, diver supply pressure, exhaust hose pressure and make-up gas addition.
- A gas reprocessing unit, which will remove carbon dioxide in a scrubber and excess moisture in a condensation water trap.
- A gas booster, to boost the pressure of the reclaimed gas to the storage pressure.
- A storage system of pressure vessels to hold the boosted and reconstituted gas mixture until it is used. This functions as a buffer to allow for the variations of gas volume in the rest of the system due to pressure changes.
- A bell gas supply panel, to control the supply of gas to the bell.
- The bell umbilical, with the supply and exhaust hoses between the topside system and the bell.
- Internal bell gas panel to supply the gas to the divers, and bell reclaim equipment, which controls the exhaust hose back-pressure, and can shut off the reclaim hose if the diver's gas supply is interrupted. A scrubber for the bell atmosphere and water trap would be included.
- Diver umbilicals, with supply and exhaust hoses between the bell and the divers
- Reclaim helmets, which supply gas to the divers on demand, and exhaust the exhaled gas to the return line.
The transfer chamber is where the bell is mated to the surface saturation system. It is a wet surface chamber where divers prepare for a dive and strip off and clean their gear after return. Connection to the bell may be overhead, through the bottom hatch of the bell, or lateral, through a side door.
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The accommodation chambers may be as small as 100 square feet. It is made of multiple compartments, including living, sanitation, and rest facilities.
A recompression chamber may be included in the system so that divers can be given treatment for decompression sickness without inconveniencing the rest of the occupants. The recompression chamber may also be used as an entry lock, and to decompress occupants who may need to leave before scheduled.
Mating flange for transportable chamber
One or more of the external doors may be provided with a mating flange or collar to suit a portable or transportable chamber, which can be used to evacuate a diver under pressure. The closed bell can be used for this purpose, but lighter and more easily portable chambers are also available.
A small lock used for transfer of supplies into and out of the pressurized system. This would normally include food, medical supplies, clothing, bedding etc.
The sanitation system includes hot and cold water supply for washbasins and showers, drainage, and marine toilets with holding tank and discharge system.
The pressurised compartments of the system are connected through access trunking - relatively short and small diameter spools bolted between the external flanges of the larger compartments, with pressure seals, forming passageways between the chambers, which can be isolated by pressure doors.
Main control console
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Fire suppression system
Firefighting systems include hand held fire extinguishers to automatic deluge systems. Special fire extinguishers which do not use toxic materials must be used. In the event of a fire, toxic gases may be released by burning materials, and the occupants will have to use the built-in breathing systems (BIBS) until the chamber gas has been flushed sufficiently. When a system with oxygen partial pressure 0.48 bar is pressurized below about 70 msw (231fsw), the oxygen fraction is too low to support combustion (less than 6%), and the fire risk is low. During the early stages of compression and towards the end of decompression the oxygen levels will support combustion, and greater care must be taken.
Built in breathing systems
Built in breathing systems are installed for emergency use and for treatment of decompression sickness. They supply breathing gas appropriate to the current function, which is supplied from outside the pressurized system and also vented to the exterior, so the exhaled gases do not contaminate the chamber atmosphere.
Hyperbaric rescue and escape systems
A saturated diver who needs to be evacuated should preferably be transported without a significant change in ambient pressure. Hyperbaric evacuation requires pressurised transportation equipment, and could be required in a range of situations:
- The support vessel at risk of capsize or sinking.
- Unacceptable fire or explosion hazard.
- Failure of the hyperbaric life support system.
- A medical problem which cannot be dealt with on site.
- A "lost" bell.
A hyperbaric lifeboat or rescue chamber may be provided for emergency evacuation of saturation divers from a saturation system. This would be used if the platform is at immediate risk due to fire or sinking, and allows the divers under saturation to get clear of the immediate danger. A hyperbaric lifeboat is self-contained and can be operated while the occupants are under pressure. It must be self-sufficient for several days at sea, in case of a delay in rescue due to sea conditions. The occupants may start decompression after launching if they are medically stable, but seasickness and dehydration may delay the decompression until the module has been recovered.
The rescue chamber or hyperbaric lifeboat will generally be recovered for completion of decompression due to the limited onboard life support and facilities. The recovery plan will include a standby vessel to perform the recovery.
Bell to bell transfer may be used to rescue divers from a lost or entrapped bell. This will generally occur at or near the bottom, and the divers can transfer between bells at ambient pressure.
It is possible in some circumstances to use a bell as a rescue chamber to transport divers from one saturation system to another. This may require temporary modifications to the bell, and is only possible if the mating flanges of the systems are compatible.
Scientific saturation diving is usually conducted by researchers and technicians known as aquanauts living in an underwater habitat, a structure designed for people to live in for extended periods, where they can carry out almost all basic human functions: working, resting, eating, attending to personal hygiene, and sleeping, all while remaining under pressure beneath the surface.
The diving depth record for offshore diving was achieved in 1988 by a team of professional divers (Th. Arnold, S. Icart, J.G. Marcel Auda, R. Peilho, P. Raude, L. Schneider) of the Comex S.A. industrial deep-sea diving company performing pipe line connection exercises at a depth of 534 meters of sea water (msw) (1752 fsw) in the Mediterranean Sea during a record scientific dive.
In the real working conditions of the offshore oil industry, in Campos Basin, Brazil, Brazilian saturation divers from the DSV Stena Marianos (later Mermaid Commander (2006)) performed a manifold installation for Petrobras at 316 metres (1,037 ft) depth on February 1990. When a lift bag attachment failed, the equipment was carried by the bottom currents to 328 metres (1,076 ft) depth, and the Brazilian diver Adelson D'Araujo Santos Jr. made the recovery and installation.
In 1992 Greek diver Theodoros Mavrostomos achieved a record of 701 msw (2300 fsw) in an on shore hyperbaric chamber. He took 43 days to complete the record experimental dive, where a hydrogen–helium–oxygen gas mixture was used as breathing gas.
The complexity, medical problems and accompanying high costs of professional diving to such extreme depths and the development of deep water atmospheric diving suits and ROVs in offshore oilfield drilling and production have effectively eliminated the need for ambient pressure manned intervention at extreme depths.
Training and registration
Training of saturation divers generally takes place at commercial diving schools registered to train saturation divers, and having the required infrastructure and equipment.
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Safety and risk
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In Film and Television
In 2019, Netflix released Last Breath (2019), a documentary which tells the story of Chris Lemons; a saturation diver who survived 30 minutes without oxygen after the vessel’s positioning system failed during a strong storm. Upon the ship uncontrollably drifting from the work site, his umbilical was severed. Although presumed dead by support crew aboard the vessel, he was successfully resuscitated upon rescue by a fellow saturation diver.
- Compagnie maritime d'expertises (Comex) – French offshore diving contractor
- Diving bell – Chamber for transporting divers vertically through the water
- Diving chamber – Hyperbaric pressure vessel for human occupation used in diving operations
- Wildrake diving accident – Fatal offshore diving accident in Scotland, 1979
- Star Canopus diving accident – Fatal offshore diving bell accident in 1978
- Surface-supplied diving – Underwater diving breathing gas supplied from the surface
- Underwater habitat – Human habitable underwater enclosure filled with breathable gas
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