Big Guy and Rusty the Boy Robot (TV series)

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Big Guy and Rusty the Boy Robot
Big Guy and Rusty the boy robot - Title card.png
Genre Science fiction
Based on The Big Guy and Rusty the Boy Robot
by Frank Miller
Geof Darrow
Developed by Duane Capizzi
Voices of Jonathan David Cook
Pamela Adlon
Jim Hanks
Gabrielle Carteris
R. Lee Ermey
Kathy Kinney
Kevin Michael Richardson
Stephen Root
M. Emmet Walsh
Composer(s) Inon Zur
Country of origin United States
Original language(s) English
No. of seasons 2
No. of episodes 26
Executive producer(s) Mike Richardson
Richard Raynis
Running time 22 minutes
Production company(s) Columbia TriStar Television
Dark Horse Entertainment
Adelaide Productions
Distributor Sony Pictures Television
Original network Fox Kids
Picture format 480i NTSC
Original release September 18, 1999 – March 5, 2001

Big Guy and Rusty the Boy Robot is an American animated TV series based on the comic book of the same name by Frank Miller and Geof Darrow.[1]

The series ran for 26 episodes on Fox Kids and featured, amongst others, the voice of Pamela Adlon (credited as Pamela Segall) as the voice of Rusty, R. Lee Ermey and M. Emmet Walsh. A line of toys based on the show was produced by Bandai, along with ephemera surrounding a brief promotional tie-in with Burger King. On July 12,2016 Amazon released the complete series on DVD-R.[2]


The animated series, produced by Columbia TriStar Television and Dark Horse Entertainment, aired from 1999 to 2001, and in many aspects is a more mature and established series. Whereas the comic book seems like only an introduction to the robots, the animated series is full-fledged with a strong back story which links the episodes together. The plot and setting of the series is different from the comic book as the whole story is based around New Tronic City, a fictional North American city clearly modeled after New York City.


The series focuses on Rusty, the most advanced robot ever built, with a human emotional grid and "nucleoprotonic" powers. The plan is that Rusty will replace the Big Guy, a massive war robot that is the Earth's last line of defence against all threats alien or domestic. However, Rusty is too inexperienced to stand on his own, so the Big Guy is re-commissioned to teach Rusty the way of trade. Rusty idolizes the Big Guy, regarding him as the best robot ever. In reality, the Big Guy is actually a mindless battle suit piloted by Lieutenant Dwayne Hunter, who poses as his chief mechanic. The Big Guy's secret is known only to a few, and many situations involve Lt. Hunter's clever and impromptu excuses to hide the fact from Rusty for two reasons: that the truth could overload Rusty's emotional grid; and Rusty has trouble keeping secrets.


  • Rusty (voiced by Pamela Adlon) - Quark's intended replacement for the Big Guy, a robot with real artificial intelligence and powered by nucleoprotons. However, Rusty is far too inexperienced to face the threats that the Big Guy normally handles, so he is relegated to being Big Guy's sidekick and trainee. He idolizes Big Guy but is unaware that his hero is actually a human inside a metal suit. Though immature and impetuous, Rusty does at times give his hero an emotional boost in morale. It's generally unwise to trifle with him; it may take a while, but the boy robot does make evildoers pay. He initially had a bit of a problem of handling the recoil of his nucleoproton blasts, and regularly got knocked down afterwards or shot the wrong target, but after some practice learned to compensate for the recoil.
  • Big Guy (voiced by Jonathan David Cook) - Designated as the BGY-11, the so-called "robot" champion of Earth was actually a heavily armed battlesuit, piloted by Lieutenant Dwayne Hunter. When Quark Industries failed to produce an actual robot with artificial intelligence, the solution was to use a human pilot. As Hunter puts it, the Big Guy was nothing more than a fancy tank. Big Guy is able to fly, possesses great strength and is armed with a variety of integrated weaponry, including the signature fold-out guns in the elbow housings. Unlike Rusty, he is powered by a Cobalt/Thorium G Power Core. Always ready with a patriotic quip, Big Guy's personality is very different from that of his human pilot in real life.
  • Lieutenant Dwayne Hunter (voiced by Jim Hanks) - The Big Guy's pilot to a few who is the Big Guy's chief mechanic to the world. He has a crush on Dr. Slate.
  • Dr. Erika Slate (voiced by Gabrielle Carteris) - A scientist at Quark Industries, she developed Rusty's human emotional grid and acts like a mother to Rusty. She is one of the few who knows the Big Guy's secret, discovering so by accident when Rusty was looking for a Big Guy fansite and accidentally hacked into confidential files on Big Guy's creation. In one episode when Hunter is down, she pilots the Big Guy herself.
  • Dr. Axel Donovan (voiced by Stephen Root) - President of Quark Industries, a robotics firm. He is a caricature of capitalistic greed and moral cowardice. Dr. Donovan often provides comic relief.
  • Jenny the Monkey (voiced by Kathy Kinney) A monkey who talks and usually sits on Dr. Donovan's shoulder while making fun of Quark's scientists and employees. She has a keen sense of self-preservation.
  • Jo, Mack, and Garth (voiced by Pamela Adlon, M. Emmet Walsh, and Kevin Michael Richardson respectfully) - The Big Guy's pit crew. They serve on the aircraft carrier S.S. Dark Horse, which acts as Big Guy's base and stores his airship. When Rusty gained a new body and became Rus, Mack became his chief mechanic and was replaced by a by-the-book one. Mack and Rusty didn't get along well, but Mack rescued him after he was captured and gave him an improvised body to complete his mission. Afterwards Rusty rejoined Big Guy and Mack rejoined Big Guy's team.
  • General Thornton (voiced by R. Lee Ermey) - A United States Army general who heads the government's BGY-11 Commission, that created the Big Guy. He helps keep the Big Guy's secret from Rusty and the others.


  • The Squillacci Empire - Squid-like tentacled aliens who make crop circles, attempt to experiment on cows and other stereotypical alien actions. Their attempts to conquer the Earth have been repeatedly thwarted by the Big Guy. It is later revealed that, if not for the Big Guy, the Squillacci Empire would have ruled the earth. They once tried to conquer Earth during the Revolutionary War but were thwarted by Big Guy and Rusty. The battle was responsible for the crack in the Liberty Bell. They were presumably named for production team member Frank Squillace.
  • Earl - The E.P 327. Early prototype of Rusty. Has an underdeveloped emotion grid and follows orders literally. Initially brought back online by Rusty for him to have a friend, but after he goes too far and blows the Big Guy's head off, Rusty fights him and manages to decapitate him and remove his powerpack. Later reactivated to download information with Rusty and ordered to follow Rusty's orders. Succeeds in his mission, but malfunctions when Rusty gives him an impossible order (to go hide in a corner when they were in a round room). This causes him to reset and go into defense mode, ignoring Rusty's commands. Once again, Rusty is forced to decapitate him.
  • Legion Ex Machina - Latin for "Many from the Machine", they are an enigmatic group of six very advanced robots who aim to destroy humanity and create a robot-heaven of "Robotopia." Their whereabouts and origin are unknown, yet their robotic design and function are very similar to the Big Guy. This presents an intriguing hook that ties the episodes together, with clues to their origin and their creator being revealed one by one. Ironically, they were created by the same man who originally led Big Guy's design. The show ended on a cliffhanger, where it is discovered that there is a seventh Legion Ex Machina that Big Guy and Rusty have yet to defeat. Even though they have different outer bodies all Legion Ex Machina have the same AI and the same Exoskeleton. Gilder was the only exception as he still had his emotion grid but otherwise identical to the other members.
    • Legion Ex Machina #1 (voiced by Clancy Brown) - The leader of the group. He was the first of the legion to come online and can create complex tactics very quickly. He and the others would not hesitate to execute one of their own should one of them be inefficient or defective (such as Legion Ex Machina #4 and Legion Ex Machina #6). He perished in the final battle at the lab, thrown against and disintegrated by a powerful force field used to contain Big Guy and Rusty after being blasted by Big Guy's gun fired by his own creator.
    • Legion Ex Machina #2 & #3 (both voiced by Clancy Brown) - Since they both lacked emotions they are nearly identical other than their looks. They often agree on the same things that usually contradicts #1. They are completely loyal to Legion Ex Machina #1 and would respect him, although they are always seen as equals. Legion Ex Machina #3 was destroyed when Big Guy pushed him and his combat armor into an acid-filled cauldron with the help of Rusty. Legion Ex Machina #2 was destroyed by Rusty who dragged him into the blades of a gigantic fan which tore him to pieces. Legion Ex Machina #2 differed from the rest of the legion members by having a unique exoskeleton, appearing more skeletal and having telescopic, clawed arms.
    • Legion Ex Machina #4 (voiced by Clancy Brown) - The only one to develop an emotion grid. Legion Ex Machina #4 temporarily switched protocols with Rusty (whom he later developed a rivalry with), leading to his childish behavior in the episode. He would be captured by Rusty when their minds completely switched and later placed in a toy robot when Dr. Donovan's nephew Pierre stole his brain. He tried to contact the Legion only to find that he is to be executed. He would then try to fry the entire area by creating a nuclear fusion meltdown. Dr. Slate defused the reactor and Big Guy activated his defense mechanism, destroying #4's brain.
    • Legion Ex Machina #5 (voiced by Clancy Brown) - The first Legion member to meet the Big Guy. He was very similar to Legion Ex Machina #2 and #3. He took over a munitions factory and was destroyed when Big Guy threw him into liquid nitrogen, freezing him solid. Rusty then shattered him, destroying him completely and somewhat annoying Big Guy as they could have studied him.
    • Legion Ex Machina #6 (voiced by Dean Haglund) - Also known as Dr. Gilder, #6 was the only member whose emotion grid was fully intact. However his emotions are highly exaggerated and are considered by his peers as a weakness. He was sent to Quark Industries as a spy to gather blue prints and information on various Quark staff. He was first portrayed as a shy, weak scientist but was soon revealed as a Legion Ex Machina member. His emotions also changed to a sadistic and psychopathic killer. His exoskeleton was destroyed when it was dropped into a grinder. His brain was destroyed when Big Guy tried to access his memory files and triggered a self-defense program, detonating itself. He is the first to be destroyed and also gave the protagonists some clues on how to destroy Legion Ex Machina members (see #4's demise above).
    • Legion Ex Machina #7 - Alluded to in the series finale, presumably still at large.
    • The Legion's creations - The creations of the Legion that fight Big Guy and Rusty.
      • Argos - Two robots created by the Legion. The first was used as a weapon to attack the Legion's enemies. It was the first encounter with the Legion and it tried to turn Big Guy and Rusty over to the Legion's side but they refused. Powered by nucleoprotons and destroyed by Rusty when tricked into taking his overloading powerpack. Remains scrapped by the Legion at #6's orders. The second was a several stories tall version. This one was so powerful it could take the best Big Guy and Rusty could hit it with and come out without a scratch. Due to Big Guy and Rusty getting its left hand, it was missing a hand. Inside the hand was a 500 megawatt Vortex Cannon. Was sent out to get New Tronic City's Micro Fusion Generator to power a new assembly line for Legion robots. Was destroyed by Joe who fired the Argo's own Vortex Cannon into it once Rusty retrieved the firing mechanism in the left wrist.
      • The Eliminator - A heavily armed Quark Industries robot that Dr. Gilder/#6 hijacked in an effort to eliminate Donovan in revenge for the destruction of various robots he had created for Quark. It was subsequently defeated by Big Guy and the control drone implanted by Gilder discovered.
      • Project Nova - A large three-legged robot armed with a powerful energy cannon; it was apparently designed and its development intended to be overseen by #4. However, during a mission to acquire fuel for its cannon, an attempt by Rusty to download information from the Legion's systems resulted in he and #4 switching some programming. As a result Rusty drew up schematics for and built his own Nova, which came under the control of the Legion. It briefly engaged Big Guy but was later taken out of commission permanently by Rusty after he and #4 swapped their entire programming set, resulting in them switching bodies temporarily.
      • Bad Guy - A fully robotic clone of Big Guy also known as the BGY-11X. Created to take Big Guy's place to infiltrate the military and Quark. It fights it out with Big Guy who proves to be no match for it although both robots take heavy damage in the fight. It is destroyed when it goes to use a massive cannon-a feature Big Guy lacks due to its cockpit-to destroy Big Guy and Lt. Hunter fires Big Guy's hand into the cannon, blocking the shot and causing an explosion that destroys Bad Guy.
      • Lt. Hunter Clone - A robotic clone of Lt. Hunter sent to kidnap him and wipe out his mechanics and Doctor Slate. Discovered when it starts attacking. Is destroyed by Rusty who throws it into a helicopter propeller causing it to fall off Quark and crash into Donovan's new limo.
  • Dr. Neugog (voiced by Tim Curry) - Dr. Neugog is a recurring villain in the series (in that he appears in "The Big Scoop" and "Nephew of Neugog." In his first episode debut "The Big Scoop," Dr. Neugog (or just simply "Neugog" as he is called later) was a scientist working at Quark Industries who studied telepathy and the inner workings of the mind. Neugog created a machine known simply as the "Dynamo", which was designed to read the mind of whoever it was homed onto. Neugog attempted to impress the board of directors by reading the mind of a board member. At first, the machine fails miserably, and leaving Neugog merely guessing at what the board member was thinking. Determined not to fail, Neugog shifts the power of the Dynamo up as high as it can go. This appears to be successful, as he is able to read the board member's mind (telling him about his thought to put lotion on a rash he has because its "itching him like crazy!"). However, during the success, a spider falls into the machinery and mutates Neugog into a huge, spider-like monster with an oversized brain that actually protrudes from the back of his head. He gains the power to devour brains from living people (by use of a long, tentacle-like proboscis that emerges from his second mouth), also gaining all the knowledge they possess. When Neugog "feeds", the victim is put into a sort of comatose state where he or she is unable to speak, move, or think, just repeatedly uttering the same sounds "Duh, Guh, Uh". Neugog also gains the ability of telepathy along with an almost infinite bank of knowledge.


Season 1 (1999)[edit]

Ep. Prod.
Air Date Episode Title Synopsis
1- 1 101 18 Sep 1999 Creatures, Great and Small
1- 2 102 25 Sep 1999 Out of Whack
1- 3 103 2 Oct 1999 The Inside Scoop
1- 4 104 9 Oct 1999 Birthday Bash
1- 5 105 16 Oct 1999 The Reluctant Assassin
1- 6 106 23 Oct 1999 Really Big Guy

Season 2 (2001)[edit]

Ep. Prod.
Air Date Episode Title Synopsis
2- 1 112 30 Jan 2001 Little Boy Robot Lost
2- 2 113 2 Feb 2001 The Bicameral Mind
2- 3 108 Feb 2001 The Inside Out
2- 4 109 Feb 2001 Moon Madness
2- 5 110 Feb 2001 Wages of Fire
2- 6 111 Feb 2001 The Big Boy
2- 7 114 Feb 2001 World of Pain
2- 8 107 Feb 2001 Sibling Mine
2- 9 115 Feb 2001 Blob, Thy Name Is Envy
2-10 116 Feb 2001 Donovan's Brainiac
2-11 117 Feb 2001 Patriot Games
2-12 118 Feb 2001 Harddrive
2-13 119 Feb 2001 5000 Fingers of Rusty
2-14 120 Feb 2001 The Champ
2-15 121 Feb 2001 Sickout
2-16 122 Feb 2001 Nephew of Neugog
2-17 123 Feb 2001 The Lower Depths
2-18 125 1 Mar 2001 Double Time (1)
2-19 126 2 Mar 2001 Double Time (2)
2-20 124 5 Mar 2001 Rumble in the Jungle


Additional voices[edit]


  1. ^ Marc Bernardin. "Where's my goddamn Big Guy and Rusty the Boy Robot movie?". io9. Retrieved 20 November 2014. 
  2. ^ Amazon.  Missing or empty |title= (help);

External links[edit]