When the wheel rotates, asymmetries of mass may cause it to hop or wobble, which can cause ride disturbances, usually vertical and lateral vibrations. It can also result in a wobbling of the steering wheel or of the entire vehicle. The ride disturbance, due to unbalance, usually increases with speed. Vehicle suspensions can become excited by unbalance forces when the speed of the wheel reaches a point that its rotating frequency equals the suspension’s resonant frequency.
Tires are balanced in factories and repair shops by two methods: static balancers and dynamic balancers. Tires with high unbalance forces are downgraded or rejected. When tires are fitted to wheels at the point of sale, they are measured again on a balancing machine, and correction weights are applied to counteract the combined effect of the tire and wheel unbalance. After sale, tires may be rebalanced if driver perceives excessive vibration. Balancing is not to be confused with wheel alignment.
Static balance can be measured by a static balancing machine where the tire is placed in its vertical axis on a non-rotating spindle tool. The spot on the tire with the greatest mass is acted upon by gravity to deflect the tooling downward. The amount of deflection indicates the magnitude of the unbalance. The angle of the deflection indicates the angular location of the unbalance. In tire manufacturing factories, static balancers operate by use of sensors mounted to the spindle assembly. In tire retail shops, static balancers are usually non-rotating bubble balancers, where the magnitude and angle of the unbalance is observed by looking at the center bubble in an oil-filled glass sighting gauge. While some very small shops which lack specialized machines still do this process, they have been largely replaced in larger shops with machines.
Dynamic balance describes the forces generated by asymmetric mass distribution when the tire is rotated, usually at a high speed. In the tire factory, the tire and wheel are mounted on a balancing machine test wheel, the assembly is accelerated up to a speed of 100 RPM (10 to 15 mph with recent high sensitivity sensors) or higher, 300 RPM (55 to 60 mph with typical low sensitivity sensors), and forces of unbalance are measured by sensors as the tire rotates. These forces are resolved into static and couple values for the inner and outer planes of the wheel, and compared to the unbalance tolerance (the maximum allowable manufacturing limits). If the tire is not checked, it has the potential to wobble and perform poorly. In tire retail shops, tire/wheel assemblies are checked on a spin-balancer, which determines the amount and angle of unbalance. Balance weights are then fitted to the outer and inner flanges of the wheel. Dynamic balance is better (it is more comprehensive) than static balance alone, because both couple and static forces are measured and corrected.
The dynamic balance can only be conducted if the driver comes to the garage and has the garage check for imbalances. With the existing sensors found in many cars, however, the imbalance can be estimated in real time, as seen in a recent SAE paper: sensors such as the anti-lock braking system (ABS) wheel speed sensors were used to detect an imbalanced tire or tires in real time.
The physics of dynamic balance
Mathematically, the moment of inertia of the wheel is a tensor. That is, to a first approximation (neglecting deformations due to its elasticity) the wheel and axle assembly are a rigid rotor to which the engine and brakes apply a torque vector aligned with the axle. If that torque vector is not aligned with the principal axis of the moment of inertia, the resultant angular acceleration will be in a different direction from the applied torque. Whenever a rotor is forced to rotate about an axis that is not a principal axis, an external torque is needed. This is not a torque about the rotation axis (as in a driving or braking torque), but is a torque perpendicular to that direction. If the rotor is suspended by bearings, this torque is created by reaction forces in the bearings. These reaction forces turn with the shaft as the rotor turns, at every point producing exactly the torque needed to keep the wheel rotating about the non-principal axis. These reaction forces can excite the structure to which they are attached. In the case of a car, the suspension elements can vibrate giving an uncomfortable feel to the car occupants. In practical terms, the wheel will wobble. Automotive technicians reduce the wobble to an acceptable level when balancing the wheel by adding small weights to the inner and outer wheel rims.
Vibration in cars and light trucks occurs for many reasons. Common reasons are poor wheel balance, imperfect tire or wheel shape, brake pulsation, and worn or loose driveline, suspension, or steering components. Occasionally and rarely, one will find foreign material stuck in tire's tread causing vibration e.g. road tar in summer.
Every year, millions of small weights are attached to tires by automotive technicians balancing them. Traditionally, these weights have been made of lead; it is estimated that up to 500,000 pounds of lead, having fallen off car wheels, ended up in the environment. According to the US Environmental Protection Agency, worldwide these total more than 20,000 tonnes of lead annually, and therefore the use of less-toxic materials is encouraged. In Europe, lead weights have been banned since 2005; in the US, some states have also banned them. Alternatives are weights made of lead alloys that include zinc or copper, or weights that are altogether lead-free. In addition, internal tire balancing products are a feasible alternative to tire balancing. They are products which are inserted into the tire when it is mounted to the rim, thus, eliminating the use of hammer-on weights or tape weights.
- Jianbo Lu, Dimitar Filev and Len Johnson (2011). "Real-time Tire Imbalance Detection Using ABS Wheel Speed Sensors". AE Int. J. Mater. Manuf. 4 (1): 1036–1047. doi:10.4271/2011-01-0981.
- Schnubel, Mark (2014). Today's Technician: Automotive Suspension & Steering Classroom Manual and Shop Manual. Cengage Learning. p. 607. ISBN 9781305178410.
- National Lead Free Wheel Weight Initiative (NLFWWI). epa.gov. Retrieved on 2012-06-26.
- "Postal Services pledges to remove 8,000 pounds of lead". American Recycler. January 2009. p. B2. Retrieved 3 May 2016.
- Gilles, Tim (2012). Automotive Service: Inspection, Maintenance, Repair. Cengage Learning. p. 1167. ISBN 9781133420682.