Hydraulic lime
Hydraulic lime is a variety of slaked lime used to make lime mortar. Hydraulicity is the ability of lime to set under water. Hydraulic lime is produced by heating calcining limestone that contains clay and other impurities. Calcium reacts in the kiln with the clay minerals to produce silicates that enable the lime to set without exposure to air. Any unreacted calcium is slaked to calcium hydroxide. Hydraulic lime is used for providing a faster initial set than ordinary lime in more extreme conditions (including under water).
Use in construction
Hydraulic lime is a useful building material for the following reasons:
- It has a low modulus of elasticity.
- There is no need for movement joints.
- It allows buildings to "breathe", and does not trap moisture in the walls.
- It has a lower firing temperature than Portland cement, and is thus less polluting.
- Stone and brickwork bonded with lime is easier to re-use.
- Lime acts sacrificially in that it is weaker and breaks down more readily than the masonry, thus saving weaker stone such as sandstone and limestone from the harmful effects of temperature expansion and mortar freeze.
- It is less dense than cement, thus less cold bridging.
- Lime re-absorbs the carbon dioxide (CO2) emitted by its calcination (firing), thus partially offsetting the large amount emitted during its manufacture. The more hydraulic a lime, the less CO2 is reabsorbed during set, for example, 50% of CO2 is reabsorbed by NHL 3.5 during the set, compared to 100% of CO2 being reabsorbed by pure calcium hydroxide (fat lime putty).
Classification
Natural hydraulic lime (NHL) is classified for different uses:[1]
Feebly hydraulic lime
Feebly hydraulic lime (NHL 2) is used for internal work and external work in sheltered areas.
Moderately hydraulic lime
Moderately hydraulic lime (NHL 3.5) can be used for external work in most areas.
Eminently hydraulic lime
Eminently hydraulic lime (NHL 5) is used for external work in exposed areas, such as chimneys and for floor slabs/underpinning.