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Switched reluctance motor

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Switched reluctance motor with magnetic flux lines

The switched reluctance motor (SRM) is a type of reluctance motor. Unlike brushed DC motors, power is delivered to windings in the stator (case) rather than the rotor. This simplifies mechanical design because power does not have to be delivered to the moving rotor, which eliminates the need for a commutator. However it complicates the electrical design, because a switching system must deliver power to the different windings and limit torque ripple.[1][2] Sources disagree on whether it is a type of stepper motor.[3]

The simplest SRM has the lowest construction cost of any electric motor. Industrial motors may have some cost reduction due to the lack of rotor windings or permanent magnets. Common uses include applications where the rotor must remain stationary for long periods, and in potentially explosive environments such as mining, because no commutation is involved.

The windings in an SRM are electrically isolated from each other, producing higher fault tolerance than induction motors. The optimal drive waveform is not a pure sinusoid, due to the non-linear torque relative to rotor displacement, and the windings' highly position-dependent inductance.

History

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The first patent was by W. H. Taylor in 1838 in the United States.[4]

The principles for SR drives were described around 1970,[5] and enhanced by Peter Lawrenson and others from 1980 onwards.[6] At the time, some experts viewed the technology as unfeasible,[7] and practical application has been limited, partly because of control issues and unsuitable applications, and because low production numbers result in higher cost.[8][1][9]

Operating principle

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The SRM has wound field coils as in a DC motor for the stator windings. The rotor however has no magnets or coils attached. It is a solid salient-pole rotor (having projecting magnetic poles) made of soft magnetic material, typically laminated steel. When power is applied to a stator winding, the rotor's magnetic reluctance creates a force that attempts to align a rotor pole with the nearest stator pole.

In order to maintain rotation, an electronic control system switches on the windings of successive stator poles in sequence so that the magnetic field of the stator "leads" the rotor pole, pulling it forward. Rather than using a mechanical commutator to switch the winding current as in traditional motors, the switched-reluctance motor uses an electronic position sensor to determine the angle of the rotor shaft and solid state electronics to switch the stator windings, which enables dynamic control of pulse timing and shaping. This differs from the apparently similar induction motor which also energizes windings in a rotating phased sequence.

In an SRM the rotor magnetization is fixed, meaning the salient 'North' poles remains so as the motor rotates. In contrast, an induction motor has slip, meaning it rotates at slower than the magnetic field in the stator.

SRM's absence of slip makes it possible to know the rotor position exactly, allowing the motor to be stepped slowly, even to the point of being stopped completely.

Simple switching

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If the poles A0 and A1 are energised then the rotor will align itself with these poles. Once this has occurred it is possible for the stator poles to be de-energised before the stator poles of B0 and B1 are energized. The rotor is now positioned at the stator poles b. This sequence continues through c before arriving back at the start. This sequence can also be reversed to achieve motion in the opposite direction. High loads and/or high de/acceleration can destabilize this sequence, causing a step to be missed, such that the rotor jumps to wrong angle, perhaps going back one step instead of forward three.

SRM Simple Sequence

Quadrature

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A much more stable system can be found by using a "quadrature" sequence in which up to two coils are energised at any time. First, stator poles A0 and A1 are energized. Then stator poles B0 and B1 are energized which, pulls the rotor so that it is aligned in between A and B. Following this A's stator poles are de-energized and the rotor continues on to be aligned with B. The sequence continues through BC, C and CA to complete a full rotation. This sequence can be reversed to achieve motion in the opposite direction. More steps between positions with identical magnetisation, so the onset of missed steps occurs at higher speeds or loads.

SRM Advanced Sequence

In addition to more stable operation, this approach leads to a duty cycle of each phase of 1/2, rather than 1/3 as in the simpler sequence.

Control

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The control system is responsible for giving the required sequential pulses to the power circuitry. It is possible to do this using electro-mechanical means such as commutators or analog or digital timing circuits.

Many controllers incorporate programmable logic controllers (PLCs) rather than electromechanical components. A microcontroller can enable precise phase activation timing. It also enables a soft start function in software form, in order to reduce the amount of required hardware. A feedback loop enhances the control system.[1]

Power circuitry

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Asymmetric bridge converter

The most common approach to powering an SRM is to use an asymmetric bridge converter. The switching frequency can be 10 times lower than for AC motors.[3]

The phases in an asymmetric bridge converter correspond to the motor phases. If both of the power switches on either side of the phase are turned on, then that corresponding phase is actuated. Once the current has risen above the set value, the switch turns off. The energy now stored within the winding maintains the current in the same direction, the so-called back EMF (BEMF). This BEMF is fed back through the diodes to the capacitor for re-use, thus improving efficiency.[10]

N+1 nMOS switch and diodes.

This basic circuitry may be altered so that fewer components are required although the circuit performs the same action. This efficient circuit is known as the (n+1) switch and diode configuration.

A capacitor, in either configuration, is used for storing BEMF for re-use and to suppress electrical and acoustic noise by limiting fluctuations in the supply voltage.

If a phase is disconnected, an SR motor may continue to operate at lower torque, unlike an AC induction motor which turns off.[5][11]

Applications

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SRMs are used in some appliances,[12] in linear form for wave energy conversion,[13] magnetic levitation trains,[14] or industrial sewing machines.[15]

The same electromechanical design can be used in a generator. The load is switched to the coils in sequence to synchronize the current flow with the rotation. Such generators can be run at much higher speeds than conventional types as the armature can be made as one piece of magnetisable material, as a slotted cylinder.[16] In this case the abbreviation SRM is extended to mean Switched Reluctance Machine, (along with SRG, Switched Reluctance Generator). A topology that is both motor and generator is useful for starting the prime mover, as it saves a dedicated starter motor.

References

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  1. ^ a b c Bartos, Frank (1 February 2003). "Springtime for Switched-Reluctance Motors?". Control Engineering. Archived from the original on 19 May 2020. Digital signal processors and special algorithms in SR controls are vital to precisely time current pulses fed to the motor windings relative to rotor and stator position . SR technology has not experienced real breakthroughs . reduced interest in SR technology
  2. ^ Stankovic, A.M.; Tadmor, G.; Coric, Coric (6–10 October 1996). Low torque ripple control of current-fed switched reluctance motors. IAS '96. Conference Record of the 1996 IEEE Industry Applications Conference Thirty-First IAS Annual Meeting. San Diego, Cal. S2CID 61325620. Retrieved 3 June 2024.[dead link‍]
  3. ^ a b Bartos, Frank (1 March 2010). "Resurgence for SR Motors, Drives?". Control Engineering. Archived from the original on 19 May 2020. SR drives operate at switching frequencies typically 10 times lower than comparable ac drives . Some other sources seem to put both motors in the same category. Emotron concurs that today's SR motor is not a stepping motor since current is continuously monitored and controlled relative to rotor angular position
  4. ^ "Charged EVs | A closer look at switched reluctance motors". chargedevs.com. 25 January 2013. Retrieved 25 July 2020.
  5. ^ a b Bartos, Frank (10 March 2010). "SR motor anatomy: See inside switched reluctance motors". Control Engineering. Archived from the original on 27 October 2018.
  6. ^ "Variable-speed switched reluctance motors", P.J. Lawrenson, J.M. Stephenson, P.T. Blenkinsop, J. Corda and N.N. Fulton, IEE Proceedings B – Electric Power Applications, Volume 127, Issue 4, 1980. pp. 253–265
  7. ^ "IEEE Edison Medal Recipients". IEEE. Archived from the original on 19 May 2020.
  8. ^ Bartos, Frank (1 November 1999). "'Forward to the Past' with SR Technology". Control Engineering. Archived from the original on 19 May 2020.
  9. ^ Bartos, Frank (30 May 2003). "Switched-Reluctance Motors and Controls Offer an Alternative Solution". Control Engineering. Archived from the original on 19 May 2020. Because of their relatively smaller production numbers, manufacturing costs for SR technology tend to be higher
  10. ^ "Power Semiconductor Switching Circuits for SRM(Power Controllers)". When the phase winding is to be disconnected from the supply (this instant is also dependent on the position of the shaft) the devices T1 and T2 are turned off .The stored energy in the phase winding A tends to maintain the current in the same direction. This current passes from the winding through D1 and D2 to the supply. Thus the stored energy is fed back to the mains.
  11. ^ "Fault Tolerant Switched Reluctance Machine's Comparative Analysis | Fault Tolerance | Reliability Engineering". Scribd.
  12. ^ Bush, Steve (2009). "Dyson vacuums 104,000 rpm brushless DC technology". Electronics Weekly Magazine. Archived from the original on 11 April 2012.{{cite web}}: CS1 maint: numeric names: authors list (link)
  13. ^ "Wedge Global | Líder en energia de las olas". Retrieved 12 June 2023.
  14. ^ "La USEP participa en el proyecto SCALE para desarrollar el sistema de aceleración para el transporte ultrarrápido Hyperloop" (in Spanish). 20 February 2023. Archived from the original on 13 June 2023. Retrieved 29 July 2023.
  15. ^ Laithwaite, Eric R. (1987), Laithwaite, Eric R. (ed.), "The contributions of the textile men", A History of Linear Electric Motors, London: Macmillan Education UK, pp. 52–83, doi:10.1007/978-1-349-08296-4_3, ISBN 978-1-349-08296-4, retrieved 12 June 2023
  16. ^ "Switched Reluctance Generators and Their Control". Archived from the original on 29 November 2014. Retrieved 18 November 2016.{{cite web}}: CS1 maint: bot: original URL status unknown (link)
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