Label dispenser
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A bench top label dispenser is a machine built to simplify the process of removing a label from its liner or backing tape. Label dispensers are designed with varying sizes and features which are often specific to the type of label they can dispense.
The labels are then applied by either manual application or automatic application. automatic application are basically of two types 1. Tamp on. 2. Wipe on.
Manual label dispenser
Manual label dispensers are designed for light-duty use. They are operated by hand and are not automated, but still assist in the process of removing labels from their liners. Many manual label dispensers can dispense multiple rolls at once, and can dispense tape as well.
Semi-automatic label dispenser
Semi-automatic label dispensers are often designed for heavy-duty use. These dispensers advance individual labels and remove them from their lining so that they are ready to be taken by the operator. Label advancement occurs when a trigger on the dispenser detects the absence of a label, or when the operator removes a label.
Semi-automatic label dispensers are often built to withstand industrial conditions.
Components
- Motor: The motor automates the label dispenser and controls the speed at which labels are dispensed.
- Feed-Roller: This actualy is the first patented method used in the semi-automatic label dispenser to advance the label forward. The label material is fed over the peeling edge, then through a feed-roller assembly which pinches the label material between a metal roller and a rubber roller. The metal roller is held in place with bushings pressed into aluminum blocks which hinge on a rod supported between two sideframes. The blocks use springs on each side to hold tension against the rubber roller (driven by a motor), and this also holds the tracking of the label material to the side of the machine with the sensor. Using this method label stock up to 16" width can be advanced and tracked perfectly. The disadvantage/advantage to this method is waste is not collected, but pushed out throguh the rear of the amchine where it can be fed into a trash receptical.
- Take-up hub/spool: This can take the place of the feed-roller. The take-up hub consists of a bar and a liner holder/clip, which are connected to the motor. In operation, they turn in sync with the motor and wind the label liner in order to collect it in one place. As the take-up hub turns, pressure is placed in the liner and it is stretched across the strip plate, where peeling, or separation, occurs.
- Strip plate: A component of the machine which acts as a separator for the label and its liner. Each label is pulled across the strip plate until it is recognized by a photo sensor or limit switch. Strip plates can be of varying design and material, but they are often made of plastic, metal coil, or aluminum.
- Photodetector or Limit switch: Used to trigger label advancement. Every semi-automatic label dispenser is equipped with one or the other. These detect the absence or presence of a label to facilitate dispensing.
- Limit switch: This is the original method of label detection and can be used for most applications, it can detect a wide variety of labels.
- Photodetector/Electric eye: Is an alternate method which uses a beam of light broken by the label as it passes over/between the sensors. It can be used for many different label types, but transparrent material is an issue.
Example of a Electric Label dispenser
