Azo dyes are organic compounds bearing the functional group R−N=N−R′, in which R and R′ are usually aryl. They are a commercially important family of azo compounds, i.e. compounds containing the linkage C-N=N-C. Azo dyes are widely used to treat textiles, leather articles, and some foods. Chemically related to azo dyes are azo pigments, which are insoluble in water and other solvents.
Many kinds of azo dyes are known, and several classification systems exist. Some classes include disperse dyes, metal-complex dyes, reactive dyes, and substantive dyes. Also called direct dyes, substantive dyes are employed for cellulose-based textiles, which includes cotton. The dyes bind to the textile by non-electrostatic forces. In another classification, azo dyes can be classified according to the number of azo groups.
Physical properties, structure, and bonding
As a consequence of п-delocalization, aryl azo compounds have vivid colors, especially reds, oranges, and yellows. An example is Disperse Orange 1. Some azo compounds, e.g., methyl orange, are used as acid-base indicators. Most DVD-R/+R and some CD-R discs use blue azo dye as the recording layer.
Azo dyes are solids. Most are salts, the colored component being the anion usually, although some cationic azo dyes are known. The anionic character of most dyes arises from the presence 1-3 sulfonic acid groups, which are fully ionized at the pH of the dyed article:
- RSO3H → RSO3− + H+
Most proteins are cationic, thus dying of leather and wool corresponds to an ion exchange reaction. The anionic dye adheres to these articles through electrostatic forces. Cationic azo dyes typically contain quaternary ammonium centers.
Most azo dyes are prepared by azo coupling, which entails an electrophilic substitution reaction of an aryl diazonium cation with another compound, the coupling partner. Classically coupling partners are other aromatic compounds with electron-donating groups:
2 + Ar′H → ArN=NAr′ + H+
In practice, acetoacetic amide are widely used as coupling partners:
2 + Ar′NHC(O)CH2C(O)Me → ArN=NCH(C(O)Me)(C(O)NHAr′) + H+
Azo dyes are also prepared by the condensation of nitroaromatics with anilines followed by reduction of the resulting azoxy intermediate:
- ArNO2 + Ar′NH2 → ArN(O)=NAr′ + H2O
- ArN(O)=NAr′ + C6H12O6 → ArN=NAr′ + C6H10O6 + H2O
For textile dying, a typical nitro coupling partner would be disodium 4,4′-dinitrostilbene-2,2′-disulfonate. Typical aniline partners are shown below. Since anilines are prepared from nitro compounds, some azo dyes are produced by partial reduction of aromatic nitro compounds.
Many azo dyes are produced by reactions from pre-existing azo compounds. Typical reactions include metal complexation and acylation.
Basic Red 18, a cationic azo dye
Azo pigments are simple in chemical structure to azo dyes, but they lack solubilizing groups. Because they are insoluble in virtually all media, they are not readily purified, and thus require highly purified precursors.
Azo pigments are important in a variety of plastics, rubbers, and paints (including artist's paints). They have excellent coloring properties, mainly in the yellow to red range, as well as good lightfastness. The lightfastness depends not only on the properties of the organic azo compound, but also on the way they have been absorbed on the pigment carrier.
The waste stream from dye factories can be intensely colored as well as potentially toxic. Great interest has been shown in the degradation of azo dyes to deliver a nontoxic, colorless effluent. Methods include adsorption, precipitation, chemical and photo-oxidation. Biological routes, which involve oxidase and hydroxylase enzymes, show promise.
Safety and regulation
Azo dyes derived from benzidine are carcinogens; exposure to them has classically been associated with bladder cancer. Accordingly, the production of benzidine azo dyes was discontinued in the 1980s "in the most important western industrialized countries".
Certain azo dyes degrade under reductive conditions to release any of a group of defined aromatic amines. Consumer goods which contain listed aromatic amines originating from azo dyes were prohibited from manufacture and sale in European Union countries in September 2003. As only a small number of dyes contained an equally small number of amines, relatively few products were affected.
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