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Building With Concrete

Concrete is the safest, most durable and sustainable building material. It provides superior fire resistance, gains strength over time and has an extremely long service life. Concrete is the most widely used construction material in the world with annual consumption estimated at between 21 and 31 billion tonnes. Concrete construction minimizes the long-term costs of a building or infrastructure project.

Environmentally Sustainable

Building with concrete minimizes the depletion of natural resources. With its 100-year service life, it conserves resources by reducing the need for reconstruction. Its ingredients are cement and readily available natural materials: water, aggregate (sand and gravel or crushed stone). Concrete does not require any CO₂ absorbing trees to be cut down. The land required to extract the materials needed to make concrete is only a fraction of that used to harvest forests for lumber.

Concrete absorbs CO₂ throughout its lifetime through carbonation, helping reduce its carbon footprint. A recent study indicates that in countries with the most favorable recycling practices, it is realistic to assume that approximately 86% of the concrete is carbonated after 100 years. During this time, the concrete will absorb approximately 57% of the CO₂ emitted during the original calcination. About 50% of the CO₂ is absorbed within a short time after concrete is crushed during recycling operations.

Concrete is truly a sustainable construction material. It consists of between 7% and 15% cement, its only energy-intensive ingredient. A study comparing the CO₂ emissions of several different building materials for construction of residential and commercial buildings found that concrete accounted for 147 kg of CO₂ per 1000 kg used, metals accounted for 3000 kg of CO₂ and wood accounted for 127 kg of CO₂. The quantity of CO₂ generated during the cement manufacturing process can be reduced by changing the raw materials used in its manufacture.

A new environmentally friendly blend of cement known as Portland-limestone cement (PLC) is gaining ground all over the world. It contains up to 15% limestone, rather than the 5% in regular Portland cement and results in 10% less CO₂ emissions from production with no impact on product performance. Concrete made with PLC performs similarly to concrete made with regular cement and thus PLC-based concrete can be widely used as a replacement. In Europe, PLC-based concrete has replaced about 40% of general use concrete. In Canada, PLC will be included in the National Building Code in 2010. The approval of PLC is still under consideration in the United States.

Energy Efficiency

Energy requirements for transportation of concrete are low because it is produced locally from local resources, typically manufactured within 100 kilometers of the job site. Once in place, concrete offers significant energy efficiency over the lifetime of a building . Concrete walls leak air far less than those made of wood-frames. Air leakage accounts for a large percentage of energy loss from a home. The thermal mass properties of concrete increase the efficiency of both residential and commercial buildings. By storing and releasing the energy needed for heating or cooling, concrete's thermal mass delivers year-round benefits by reducing temperature swings inside and minimizing heating and cooling costs. While insulation reduces energy loss through the building envelope, thermal mass uses walls to store and release energy. Modern concrete wall systems use both insulation and thermal mass to create an energy-efficient building. Insulating Concrete Forms (ICFs) are hollow blocks or panels made of insulating foam that are stacked to form the shape of the walls of a building and then filled with reinforced concrete to create the structure.

Safety and Quality of Life

Concrete buildings are more resistant to fire than those constructed using wood or steel frames. Since concrete does not burn and stops fire from spreading, it offers total fire protection for occupants and their property. Concrete reduces the risk of structural collapse and is an effective fire shield, providing safe means of escape for occupants and protection for firefighters. Furthermore, it does not produce any smoke or toxic gases and does not drip molten particles, which can spread fire. Neither heat, flames nor the water used to extinguish a fire seriously affect the structure of concrete walls and floors making repairs after a fire a relatively simple task.

Concrete provides the best resistance of any building material to high winds, hurricanes, tornadoes and earthquakes due to its lateral stiffness which results in minimal horizontal movement. It does not rust, rot or sustain growth of mold and stands up well to the freeze – thaw cycle. As a result of all these benefits, insurance for concrete homes is often 15 to 25 percent lower than for comparable wood frame homes.

Concrete buildings also have excellent indoor air quality with no off-gassing, toxicity and release of volatile organic compounds so they are generally healthier to live in than those made of wood or steel. As it is practically inert and waterproof, concrete does not need volatile organic-based preservatives, special coatings or sealers. Concrete can be easily cleaned with organic, non-toxic substances. Its sound insulating properties make buildings and homes a quiet and comfortable living environment. After accounting for sound passing through windows, a concrete home is about two-thirds quieter than a comparable wood-frame home .

Due to the long life of concrete structures, their impacts on the environment are negligible. Once built, they have minimal maintenance requirements and as a result minimal social disruption. Using concrete reduces construction waste as it is used on an as-required basis, thereby minimizing the waste put into landfills.

Recycling and Recyclable

A nearly inert material, concrete is suitable as a medium for recycling waste and industrial byproducts. Fly ash, slag and silica fume are used in making concrete which helps reduce embodied energy, carbon footprint and quantity of landfill materials. The process of making cement also uses waste materials. Tires have high energy content and can supplement coal as fuel in the kiln. Industrial byproducts such as ash from coal combustion, fly ash from power stations as well as mill scale and foundry sand from steel casting provide the silica, calcium, alumina and iron needed for making cement. Even kiln dust, a solid waste generated by cement manufacturing, is often recycled back into the kiln as a raw material. Old concrete that has reached the end of its service life can be recycled and reused as granular fill for road beds.