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Klaiber's Law

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Ultrapure water (UPW) is used extensively in the fabrication steps of making computer microchips.[1] These microchips are fabricated on round, thin substrates of silicon.

Since the 1990s the pipes, fittings and valves used to carry the UPW have increase dramatically in diameter and consequently, so has the delivered volume, or gallons per minute usage. Polyvinylidene fluoride (PVDF) has been the material of choice for the larger conduits to convey the UPW.[2] PVDF is also referenced in ASTM D 5127 – 07 Standard Guide for Ultra-Pure Water Used in the Electronics and Semiconductor Industries[3] as being needed to maintain the highest qualities of water.

In the early 1990s an observation made by Dr. Felix Klaiber has since been refered to as Klaiber’s Law. He recognized that the semiconductor's jump from using 100mm to 150mm diameter silicon wafers (when the largest conduits in UPW systems of PVDF were only 110mm in outer diameter) was soon followed by the need for larger 160mm PVDF conduits. The next jump to 200mm silicon wafers a few years later required 225mm PVDF conduits. More recently, the semiconductor's jump to 300mm wafers has required the need for even larger UPW systems using 315mm conduits.

Simply stated, Klaiber's Law proposes that the silicon wafer size will dictate the largest diameter of UPW supply piping needed within a semiconductor wafer factory.

Since Dr. Klaiber's early postulation, the relationship between wafer size and the diameter of PVDF has been observed by others. Unbeknownst to Klaiber's Law, Libman, et al., stated during a 2010 presentation an identical postion; that the current HP (high purity) PVDF piping size is limited to 12” and that historically the size of the wafer coincided with the diameter of the main lines.[4]

  1. ^ Burkhart M, Wermelinger J, Klaiber F, "Is polyvinylidene fluoride piping safe for hot ultrapure-water applications?", MICRO, 13 (2):pp 27-31, 1995
  2. ^ Burkhart M, Wagner G and Klaiber F, “Leaching Characteristics of Polyvinylidene Fluoride and Polypropylene,” Ultrapure Water, May/June 1997: pp 30-33
  3. ^ ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959
  4. ^ Libman S, Buesser D and Ekberg B, "Next Generation of UPW Distribution System for the Next Generation of Semiconductor Fabs"

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