The Weldon process is a process developed in 1866 by Walter Weldon for recovering manganese dioxide for re-use in chlorine manufacture. Commercial operations started at the Gamble works in St. Helens in 1869. The process is describe in considerable detailed in the book, The Alkali Industry, by J.R. Partington,D.Sc.
The common method to manufacture chlorine at the time, was to react manganese dioxide (and related oxides) with hydrochloric acid to give chlorine:
- MnO2 + 4 HCl → MnCl2 + Cl2 + 2H2O
- 2 MnCl2 + 3 Ca(OH)2 + O2 → CaO·2MnO2 + 3 H2O + 2 CaCl2
The resulting calcium manganite can be reacted with HCl as in related processes:
- CaO·2MnO2 + 10 HCl → CaCl2 + 2 MnCl2 + Cl2 + 5 H2O
The manganese(II) chloride can be recycled, while the calcium chloride is a waste byproduct.
- Lenntech: The Chlorine Industry
- Classic Encyclopedia: Alkali Manufacture
- The Alkali Industry, by J.R. Partington, D.Sc.
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