Inkjet printing: Difference between revisions
→Professional inkjet printers: removed "new" from Designjet T Printer series, based on a May, 2007 HP press release |
|||
Line 157: | Line 157: | ||
Another specialty application for inkjets is producing [[prepress]] color proofs for [[printing]] jobs created digitally. Such printers are designed to give accurate color rendition of how the final image will look (''a "proof"'') when the job is finally produced on a large volume press such as a four-colour offset lithography press. A well-known example of an inkjet designed for proof work is an [[Iris printer]], and outputs from them are commonly "''iris proofs''" or just "''irises''". |
Another specialty application for inkjets is producing [[prepress]] color proofs for [[printing]] jobs created digitally. Such printers are designed to give accurate color rendition of how the final image will look (''a "proof"'') when the job is finally produced on a large volume press such as a four-colour offset lithography press. A well-known example of an inkjet designed for proof work is an [[Iris printer]], and outputs from them are commonly "''iris proofs''" or just "''irises''". |
||
In terms of units, the major supplier is [[Hewlett-Packard]], which supply over 90 percent of the market for printers for printing technical drawings. The major products in their [[Designjet]] series are the Designjet 500/800, the |
In terms of units, the major supplier is [[Hewlett-Packard]], which supply over 90 percent of the market for printers for printing technical drawings. The major products in their [[Designjet]] series are the Designjet 500/800, the Designjet T Printer series (including the T1100 & T610), the Designjet 1050 and the Designjet 4000/4500. They also have the [[HP Designjet 5500]], a six-color printer that is used especially for printing graphics as well as the new Designjet Z6100 which sits at the top of the HP Designjet range and features an eight colour pigment ink system . |
||
A few other suppliers of low volume wide format printers are [[Epson]], [[Kodak]] and [[Canon Inc.|Canon]]. Epson has a group of 3 Japanese companies around it that predominantly use Epson piezo printheads and inks: [[Mimaki]], [[Roland Corporation#Brands|Roland]], and [[Mutoh]]. |
A few other suppliers of low volume wide format printers are [[Epson]], [[Kodak]] and [[Canon Inc.|Canon]]. Epson has a group of 3 Japanese companies around it that predominantly use Epson piezo printheads and inks: [[Mimaki]], [[Roland Corporation#Brands|Roland]], and [[Mutoh]]. |
Revision as of 10:50, 7 July 2010
![]() | This article possibly contains original research. (August 2009) |
This article needs additional citations for verification. (September 2007) |
![](http://upload.wikimedia.org/wikipedia/commons/thumb/e/eb/Epson-inkjet-printer.jpg/205px-Epson-inkjet-printer.jpg)
Part of a series on the |
History of printing |
---|
![]() |
An inkjet printer is a type of computer printer that reproduces a digital image by propelling variably-sized droplets of liquid material (ink) onto a page. Inkjet printers are the most common type of printer[1] and range from small inexpensive consumer models to very large and expensive professional machines.[2]
The concept of inkjet printing dates back to the 19th century and the technology was first developed in the early 1950s. Starting in the late 1970s inkjet printers that could reproduce digital images generated by computers were developed, mainly by Epson, Hewlett-Packard and Canon. In the worldwide consumer market, four manufacturers account for the majority of inkjet printer sales: Canon, Hewlett-Packard, Epson, and Lexmark[citation needed].
The emerging ink jet material deposition market also uses ink jet technologies, typically piezoelectric crystals, to deposit materials directly on substrates.
Technologies
There are two main technologies in use in contemporary inkjet printers: continuous (CIJ) and Drop-on-Demand (DOD). Drop-on-demand is further divided into thermal DOD and piezoelectric DOD
Continuous inkjet
The continuous inkjet method is used commercially for marking and coding of products and packages. The idea was first patented in 1867, by Lord Kelvin and the first commercial devices (medical strip chart recorders) were introduced in 1951 by Siemens.[3]
In continuous inkjet technology, a high-pressure pump directs liquid ink from a reservoir through a gunbody and a microscopic nozzle, creating a continuous stream of ink droplets via the Plateau-Rayleigh instability. A piezoelectric crystal creates an acoustic wave as it vibrates within the gunbody and causes the stream of liquid to break into droplets at regular intervals – 64,000 to 165,000 droplets per second may be achieved. The ink droplets are subjected to an electrostatic field created by a charging electrode as they form; the field varies according to the degree of drop deflection desired. This results in a controlled, variable electrostatic charge on each droplet. Charged droplets are separated by one or more uncharged “guard droplets” to minimize electrostatic repulsion between neighbouring droplets.
The charged droplets pass through an electrostatic field and are directed (deflected) by electrostatic deflection plates to print on the receptor material (substrate), or allowed to continue on undeflected to a collection gutter for re-use. The more highly charged droplets are deflected to a greater degree. Only a small fraction of the droplets is used to print, the majority being recycled.
Continuous ink jet is one of the oldest ink jet technologies in use and is fairly mature. The major advantages are the very high velocity (~50 m/s) of the ink droplets, which allows for a relatively long distance between print head and substrate, and the very high drop ejection frequency, allowing for very high speed printing. Another advantage is freedom from nozzle clogging as the jet is always in use, therefore allowing volatile solvents such as ketones and alcohols to be employed, giving the ink the ability to "bite" into the substrate and dry quickly.
The ink system requires active solvent regulation to counter solvent evaporation during the time of flight (time between nozzle ejection and gutter recycling) and from the venting process whereby air that is drawn into the gutter along with the unused drops is vented from the reservoir. Viscosity is monitored and a solvent (or solvent blend) is added in order to counteract the solvent loss.
Thermal/thermal DOD inkjet
Most consumer inkjet printers, from companies including Canon, Hewlett-Packard, and Lexmark (but not Epson), use print cartridges with a series of tiny chambers each containing a heater, all of which are constructed by photolithography. To eject a droplet from each chamber, a pulse of current is passed through the heating element causing a rapid vaporisation of the ink in the chamber to form a bubble, which causes a large pressure increase, propelling a droplet of ink onto the paper (hence Canon's tradename of Bubble Jet for its technology). The ink's surface tension as well as the condensation and thus contraction of the vapor bubble, pulls a further charge of ink into the chamber through a narrow channel attached to an ink reservoir.
The inks used are usually water-based (aqueous) and use either pigments or dyes as the colourant. The inks used must have a volatile component to form the vapour bubble, otherwise droplet ejection cannot occur. As no special materials are required, the print head is generally cheaper to produce than in other other inkjet technologies. The thermal inkjet principle was discovered by Canon engineer Ichiro Endo in August 1977.
Thermal inkjet printers are not the same as thermal printers, which produce images by heating thermal paper, as seen on older fax machines, cash registers, ATM receipt printers, and lottery ticket printers.
Piezoelectric/piezoelectric DOD inkjet
Most commercial and industrial inkjet printers and some consumer printers (those produced by Epson) use a piezoelectric material in an ink-filled chamber behind each nozzle instead of a heating element. When a voltage is applied, the piezoelectric material changes shape, which generates a pressure pulse in the fluid forcing a droplet of ink from the nozzle. Piezoelectric (also called Piezo) inkjet allows a wider variety of inks than thermal inkjet as there is no requirement for a volatile component, and no issue with kogation, but the print heads are more expensive to manufacture due to the use of the specialist piezoelectric material (usually PZT, lead zirconium titanate). Piezo inkjet technology is often used on production lines to mark products - for instance the use-before date is often applied to products with this technique; in this application the head is stationary and the product moves past. Requirements of this application are a long service life, a relatively large gap between the print head and the substrate, and low operating costs. There is a drop-on-demand process, with software that directs the heads to apply between zero to eight droplets of ink per dot and only where needed. As of June 2009, the fastest cut-sheet inkjet printer on the market is the RISO ComColor 9050, which prints 146 USLetter and 150 A4 full-color pages per minute in both one-sided and two-sided printing modes.[4][5]
Inkjet Inks
The basic problem with inkjet inks are the conflicting requirements for a coloring agent that will stay on the surface and rapid dispersement of the carrier fluid.
Desktop inkjet printers, as used in offices or at home, tend to use aqueous inks based on a mixture of water, glycol and dyes or pigments. These inks are inexpensive to manufacture, but are difficult to control on the surface of media, often requiring specially coated media. HP inks contain sulfonated polyazo black dye (commonly used for dying leather), nitrates and other compounds. Aqueous inks are mainly used in printers with thermal inkjet heads, as these heads require water in order to perform.
While aqueous inks often provide the broadest color gamut and most vivid color, most are not waterproof without specialized coating or lamination after printing. Most Dye-based inks, while usually the least expensive, are subject to rapid fading when exposed to light. Pigment-based aqueous inks are typically more costly but provide much better long-term durability and ultraviolet resistance. Inks marketed as “Archival Quality” are usually pigment-based.
Some professional wide format printers use aqueous inks, but the majority in professional use today employ a much wider range of inks, most of which require piezo inkjet heads and extensive maintenance:
- Solvent inks: the main ingredient of these inks are volatile organic compounds (VOCs), organic chemical compounds that have high vapor pressures. Color is achieved using pigments rather than dyes for excellent fade-resistance. The chief advantage of solvent inks is that they are comparatively inexpensive and enable printing on flexible, uncoated vinyl substrates, which are used to produce vehicle graphics, billboards, banners and adhesive decals. Disadvantages include the vapour produced by the solvent and the need to dispose of used solvent. Unlike most aqueous inks, prints made using solvent-based inks are generally waterproof and ultraviolet-resistant (for outdoor use) without special over-coatings. The high print speed of many solvent printers demands special drying equipment, usually a combination of heaters and blowers. The substrate is usually heated immediately before and after the print heads apply ink. Solvent inks are divided into two sub-categories:
- Hard solvent ink offers the greatest durability without specialized over-coatings but requires specialized ventilation of the printing area to avoid exposure to hazardous fumes.
- Mild or "Eco" solvent inks, while still not as safe as aqueous inks, are intended for use in enclosed spaces without specialized ventilation of the printing area. Mild solvent inks have rapidly gained popularity in recent years as their color quality and durability have increased while ink cost has dropped significantly.[6]
- UV-curable inks: these inks consist mainly of acrylic monomers with an initiator package. After printing, the ink is cured by exposure to strong UV-light. The advantage of UV-curable inks is that they "dry" as soon as they are cured, they can be applied to a wide range of uncoated substrates, and they produce a very robust image. Disadvantages are that they are expensive, require expensive curing modules in the printer, and the cured ink has a significant volume and so gives a slight relief on the surface. Though improvements are being made in the technology, UV-curable inks, because of their volume, are somewhat susceptible to cracking if applied to a flexible substrate. As such, they are often used in large "flatbed" printers, which print directly to rigid substrates such as plastic, wood or aluminum where flexibility is not a concern.
UV Curable Ink Properties and Functions:
• Photoinitiators: Absorb the UV energy from the light source on the print head. Chemical reaction occurs that converts the liquid ink into a solid film.
• Monomers: Used as solvents because of their ability to reduce viscosity (thickness) and combine with other ink components. 100% percent solids and do not release VOCs (volatile organic compounds). Monomers also add improved film hardness and resistance properties.
• Oligomers: Determine the final properties of the cured ink film, including its elasticity, outdoor performance characteristics and chemical resistance.
• Colorants: Can be dye-based or pigment-based. Usually, pigment-based because of the greater light fastness and durability of pigments compared with dyes. Pigments used in outdoor advertising and display applications have similar requirements to those used in automotive paints. Consequently, there is some crossover of use. While a pigment is selected on the basis of the required application, size control and reduction along with dispersion technique are major components of ink formulation.
UV Ink Printing Process:
- Ink is exposed to UV radiation where a chemical reaction takes place where the photo-initiators cause the ink components to cross-link into a solid.
- Typically a shuttered mercury-vapor lamp is on either side of the print head, and produces a great amount of heat to complete the curing process (this lamp is used for free radical UV ink, which is what the majority of flatbed inkjet systems use).
- UV inks do not evaporate, but rather cure or set as a result from this chemical reaction.
- No material is evaporated or removed, which means about 100% of the delivered volume is used to provide coloration.
- This reaction happens very quickly, which leads to instant drying that results in a completely cured graphic in a matter of seconds. This also allows for a very fast print process.
- As a result of this instant chemical reaction no solvents penetrate the substrate once it comes off the printer, which allows for high quality prints.
- Dye sublimation inks: these inks contain special sublimation dyes and are used to print directly or indirectly on to fabrics which consist of a high percentage of polyester fibres. A heating step causes the dyes to sublimate into the fibers and create an image with strong color and good durability.
Inkjet head design
![](http://upload.wikimedia.org/wikipedia/commons/thumb/a/a8/Druckkopf.jpg/220px-Druckkopf.jpg)
Disposable head (left) and
Fixed head (right) with ink cartridge (middle)
There are two main design philosophies in inkjet head design: fixed-head and disposable head. Each has its own strengths and weaknesses. Most inkjets are used for photo printing.
Fixed head
The fixed-head philosophy provides an inbuilt print head (often referred to as a Gaither Head) that is designed to last for the life of the printer. The idea is that because the head need not be replaced every time the ink runs out, consumable costs can be made lower and the head itself can be more precise than a cheap disposable one, typically requiring no calibration. On the other hand, if the head is damaged, it is usually necessary to replace the entire printer.
Fixed head designs are available in consumer products but are more likely to be found on industrial high-end printers and large format plotters. In the consumer space, fixed-head printers are manufactured primarily by Epson and Canon. Hewlett-Packard also offers a few fixed-head models, such as the HP Photosmart 3310. Industrial fixed-head print heads are manufactured by these companies: Kodak Versamark, Trident, Xaar, Spectra (Dimatix), Hitachi / Ricoh, HP Scitex, Brother, Konica Minolta, Seiko Epson, and ToshibaTec (a licensee of Xaar)[citation needed].
Disposable head
The disposable head philosophy uses a print head which is supplied as a part of a replaceable ink cartridge. Every time a cartridge is exhausted, the entire cartridge and print head are replaced with a new one. This adds to the cost of consumables and makes it more difficult to manufacture a high-precision head at a reasonable cost, but also means that a damaged print head is only a minor problem: the user can simply buy a new cartridge. Hewlett-Packard has traditionally favoured the disposable print head, as did Canon in its early models. This type of construction can also be seen as an effort by printer manufacturers to stem third party ink cartridge assembly replacements, as these would-be suppliers don't have the ability to manufacture specialized print heads.
An intermediate method does exist: a disposable ink tank connected to a disposable head, which is replaced infrequently (perhaps every tenth ink tank or so). Most high-volume Hewlett-Packard inkjet printers use this setup, with the disposable print heads used on lower volume models.
Canon now uses (in most models) replaceable print heads which are designed to last the life of the printer, but can be replaced by the user if they should become clogged. For models with "Think Tank" technology, the ink tanks are separate for each ink color.
Cleaning mechanisms
The primary cause of inkjet printing problems is due to ink drying on the printhead's nozzles, causing the pigments and dyes to dry out and form a solid block of hardened mass that plugs the microscopic ink passageways. Most printers attempt to prevent this drying from occurring by covering the printhead nozzles with a rubber cap when the printer is not in use. Abrupt power losses, or unplugging the printer before it has capped the printhead, can cause the printhead to be left in an uncapped state. Further even when capped this seal is not perfect, and over a period of several weeks the moisture can still seep out, causing the ink to dry and harden. Once ink begins to collect and harden drop volume can be affected, drop trajectory can change, or the nozzle can fail to jet ink completely.
To combat this drying, nearly all inkjet printers include a mechanism to reapply moisture to the printhead. Typically there is no separate supply of pure ink-free solvent available to do this job, and so instead the ink itself is used to remoisten the printhead. The printer attempts to fire all nozzles at once, and as the ink sprays out, some of it wicks across the printhead to the dry channels and partially softens the hardened ink. After spraying, a rubber wiper blade is swept across the printhead to spread the moisture evenly across the printhead, and the jets are again all fired to dislodge any ink clumps blocking the channels.
Some use a supplemental air-suction pump, utilizing the rubber capping station to suck ink through a severely clogged cartridge. The suction pump mechanism is frequently driven by the page feed stepper motor – it is connected to the end of the shaft. The pump only engages when the shaft turns backwards, hence the rollers reversing while head cleaning. Due to the built-in head design, the suction pump is also needed to prime the ink channels inside a new printer, and to reprime the channels between ink tank changes.
Professional solvent- and UV-curable ink wide-format inkjet printers generally include a "manual clean" mode that allows the operator to manually clean the print heads and capping mechanism and to replace the wiper blades and other parts used in the automated cleaning processes. The volume of ink used in these printers often leads to "overspray" and therefore buildup of dried ink in many places that automated processes are not capable of cleaning.
The ink consumed in the cleaning process needs to be collected somewhere to prevent ink from leaking all over the surface under the printer. The collection area is known as the spittoon, and in Hewlett Packard printers this is an open plastic tray underneath the cartridge storage and cleaning/wiping station. In Epson printers, there is typically a large fibrous absorption pad in a pan underneath the paper feed platen. For printers several years old, it is common for the dried ink in the spittoon to form a pile that can stack up and touch the printheads, jamming the printer with sticky slime. Some larger professional printers using solvent inks may employ a replaceable plastic receptacle to contain waste ink and solvent which needs to be emptied and/or replaced when full.
The type of ink used in the printer can also affect how quickly the printhead nozzles become clogged. While the official brand of ink is highly engineered to match the printer mechanism, generic inks cannot exactly match the composition of the official brand since the actual ink composition is a trade secret. Generic ink brands may alternately be too volatile to keep the printhead moist during storage, or may be too thick and jellied leading to frequent printhead channel clogging.
There is a second type of ink drying that most printers are unable to prevent. In order for ink to spray out of the cartridge, air needs to enter somewhere to displace the removed ink. The air enters via an extremely long, thin labyrinth tube, up to 10 cm long, wrapping back and forth across the ink tank. The channel is long and narrow to slow down moisture from evaporating out through the vent tube, but some evaporation still occurs and eventually the ink cartridge dries up from the inside out. To combat this problem, which is especially acute with professional fast-drying solvent inks, many wide-format printer cartridge designs contain the ink in a special airtight, collapsible bag that does not require a vent as the ink level drops. The bag merely shrinks until the cartridge is empty.
The frequent cleaning conducted by printers can consume quite a bit of ink and has a great impact on cost per page determinations.
Clogged nozzles can be detected by printing a pattern on the page. Methods are known for re-routing printing information from a clogged nozzle to a working nozzle.
Inkjet advantages
Compared to earlier consumer-oriented color printers, inkjets have a number of advantages. They are quieter in operation than impact dot matrix or daisywheel printers. They can print finer, smoother details through higher printhead resolution, and many consumer inkjets with photographic-quality printing are widely available.
In comparison to more expensive technologies like thermal wax, dye sublimations, and laser printers, inkjets have the advantage of practically no warm up time and lower cost per page (except when compared to laser printers).
For some inkjet printers, monochrome ink sets are available either from the printer manufacturer or third-party suppliers. These allow the inkjet printer to compete with the silver-based photographic papers traditionally used in black-and-white photography, and provide the same range of tones – neutral, "warm" or "cold". When switching between full-color and monochrome ink sets, it is necessary to flush out the old ink from the print head with a cleaning cartridge.
Inkjet disadvantages
Inkjet printers may have a number of disadvantages:
- The ink is often very expensive. (For a typical OEM cartridge priced at $15, containing 5 mL of ink, the ink effectively costs $3000 per liter—or $8000 per gallon.) According to the BBC (2003), "The cost of ink has been the subject of an Office of Fair Trading investigation. Which? magazine has accused manufacturers of a lack of transparency about the price of ink and called for an industry standard for measuring ink cartridge performance".[9]
- Many "intelligent" ink cartridges contain a microchip that communicates the estimated ink level to the printer; this may cause the printer to display an error message, or incorrectly inform the user that the ink cartridge is empty. In some cases, these messages can be ignored, but some inkjet printers will refuse to print with a cartridge that declares itself empty, in order to prevent consumers from refilling cartridges. Thus, Epson embeds a chip which prevents from printing when the chip claims the cartridge is empty, although a researcher who over-rode the system found that in one case he could print up to 38% more good quality pages, even though the chip stated that the cartridge was empty.[9]
- The lifetime of inkjet prints produced by inkjets using aqueous inks is limited; they will eventually fade and the color balance may change. On the other hand, prints produced from solvent-based inkjets may last several years before fading, even in direct sunlight, and so-called "archival inks" have been produced for use in aqueous-based machines which offer extended life.
- Because the ink used in most consumer inkjets is water-soluble, care must be taken with inkjet-printed documents to avoid even the smallest drop of water, which can cause severe "blurring" or "running." Similarly, water-based highlighter markers can blur inkjet-printed documents.
- The very narrow inkjet nozzles are prone to clogging with dried ink. The ink consumed cleaning them - either during cleaning invoked by the user, or in many cases, performed automatically by the printer on a routine schedule - can account for a significant proportion of the total ink installed in the machine.
These disadvantages have been addressed in a variety of ways:
- Third-party ink suppliers sell ink cartridges at significantly reduced costs (at least 10%−30% of OEM cartridge prices, sometimes up to 80%) and also bulk ink and cartridge self-refill kits at even lower prices.
- Many vendors' "intelligent" ink cartridges have been reverse-engineered. It is now possible to buy inexpensive devices to reliably reset such cartridges to report themselves as full, so that they may be refilled many times.
- Print lifetime is highly dependent on the quality and formulation of the ink as well as the paper chosen. The earliest inkjet printers, intended for home and small office applications, used dye-based inks. Even the best dye-based inks are not as durable as pigment-based inks, which are now available for many inkjet printers.
- Some inkjet printers now utilize pigment based ink, which is water insoluble.
- Inkjet nozzles may be cleaned and unclogged by soaking in shallow water for 1 minute.
Third-party ink and cartridges
The high cost of OEM ink cartridges and the intentional obstacles to refilling them have been addressed by the growth of third-party ink suppliers. Many printer manufacturers discourage customers from using third-party inks, stating that they can damage the print heads due to not being the same formulation as the manufacturers' inks, cause leaks, and produce inferior-quality output (e.g. of incorrect color gamut). Consumer Reports has noted that third-party cartridges may contain less ink than OEM cartridges, and thus yield no cost savings,[10] while Wilhelm Imaging Research[11] claims that with third-party inks the lifetime of prints may be considerably reduced. However, an April 2007 review[12] showed that, in a double-blind test, reviewers generally preferred the output produced using third-party ink over OEM ink. In general, OEM inks have undergone significant system reliability testing with the cartridge and print-head materials, whereas R&D efforts on 3rd party inks’ material compatibility is likely to be significantly less. Some inkjet manufacturers have tried to prevent cartridges being refilled using various schemes including fitting smart chips to the cartridges that can detect when the cartridge has run out of ink and prevent the operation of a refilled cartridge.
The Magnuson-Moss Warranty Act (Public Law 93-637) is a U.S. Federal law that states that warrantors can not require that only brand name parts be used with any product, as some printer manufacturers imply.
Overall expense
Inkjet printers cost less than laser printers, but their more expensive ink cartridges means that the ink cost per page is higher. As a result, inkjet printers tend to be more economical in low-volume printing applications, while laser printers tend to be more economical for medium- to high-volume applications.
Inkjet printers are usually preferred in the home or for applications that require photo-realistic reproduction. Laser printers are usually preferred in an office environment with higher printing volume.
Continuous ink system
Underlying business model
![](http://upload.wikimedia.org/wikipedia/commons/thumb/7/74/Inkjet_Cartridge_Microchips.jpg/150px-Inkjet_Cartridge_Microchips.jpg)
A common business model for inkjet printers involves selling the actual printer at or below production cost[13], while dramatically marking up the price of the (proprietary) ink cartridges (a model called "Freebie marketing"). Some inkjet printers enforce this product tying using microchips in the cartridges to prevent the use of third-party or refilled ink cartridges. The microchips can function by storing an amount of ink remaining in the cartridge, which is updated as printing is conducted. Expiration dates for the ink may also be used. Even if the cartridge is refilled, the microchip will indicate to the printer that the cartridge is depleted. For some printers, special circuit flashers are available that reset the quantity of remaining ink to the maximum. Some manufacturers, most notably Epson and Hewlett Packard, have been accused of indicating that a cartridge is depleted while a substantial amount of ink remains.[14][15] A 2007 study found that most printers waste a significant quantity of ink when they declare a cartridge to be empty. Single-ink cartridges were found to have on average 20% of their ink remaining, though actual figures range from 9% to 64% of the cartridge's total ink capacity, depending on the brand and model of printer.[16][17] This problem is further compounded with the use of multi-ink cartridges, which are declared empty as soon as one color runs low.
In recent years, many consumers have begun to challenge the business practices of printer manufacturers, such as charging up to $8000 per gallon for printer ink.[18] Alternatives for consumers are cheaper copies of cartridges, produced by third parties, and refilling cartridges, using refill kits. Due to the large differences in price caused by OEM markups, there are many companies specializing in alternative ink cartridges. Most printer manufacturers discourage refilling disposable cartridges or using aftermarket copy cartridges because of the loss in revenue. Using incorrect inks may also cause poor image quality due to differences in viscosity, which can affect the amount of ink ejected in a drop, and color consistency, and can even cause damage to the printhead. Nonetheless, the use of alternative cartridges and inks has been gaining in popularity, threatening the business model of printer manufacturers. Printer companies such as HP, Lexmark, and Epson have used patents and the DMCA to launch lawsuits against 3rd-party vendors.[19][20] An anti-trust class-action lawsuit was even launched against HP and office supply chain, Staples, alleging that HP paid Staples $100 million to keep inexpensive 3rd-party ink cartridges off the shelves.[21][22]
![]() | This article needs to be updated.(February 2010) |
In Lexmark Int'l v. Static Control Components, Case No. 03-5400 (6th Cir. Oct. 26, 2004) (Sutton, J.) the United States Court of Appeals for the Sixth Circuit ruled that circumvention of this technique [clarification needed] does not violate the Digital Millennium Copyright Act. The European Commission [citation needed] also ruled this practice anticompetitive: it will disappear in newer models sold in the European Union. [23] While the DMCA case dealt with copyright protection, companies also rely on patent protection to prevent copying and refilling of cartridges. For example, if a company devises all of the ways in which their microchips can be manipulated and cartridges can be refilled and patents these methods, they can prevent anyone else from refilling their cartridges. Patents protecting the structure of their cartridges prevent the sale of cheaper copies of the cartridges.
In 2007 Eastman Kodak entered the inkjet market with its own line of All-In-One printers based on a marketing model that differed from the prevailing practice of selling the printer at a loss while making large profits on replacement ink cartridges. Kodak claimed that consumers could save up to 50 percent on printing by using its lower cost cartridges filled with the company’s proprietary pigmented colorants while avoiding the potential problems associated with off-brand inks.[2]
Professional inkjet printers
Besides the well known small inkjet printers for home and office, there is a market for professional inkjet printers, some being for "page-width" format printing, but most being for wide format printing. Page-width format means that the print width ranges from about 8.5" to 37" (about 20 cm to 100 cm). "Wide format" means that these are printers ranging in print width from 24" up to 15' (about 75 cm to 5 m). The application of the page-width printers is for printing high-volume business communications that have a lesser need for flashy layout and color. Particularly with the addition of variable data technologies, the page-width printers are important in billing, tagging, and individualized catalogs and newspapers. The application of most of the wide format printers is for printing advertising graphics; a minor application is printing of designs by architects or engineers.
Another specialty application for inkjets is producing prepress color proofs for printing jobs created digitally. Such printers are designed to give accurate color rendition of how the final image will look (a "proof") when the job is finally produced on a large volume press such as a four-colour offset lithography press. A well-known example of an inkjet designed for proof work is an Iris printer, and outputs from them are commonly "iris proofs" or just "irises".
In terms of units, the major supplier is Hewlett-Packard, which supply over 90 percent of the market for printers for printing technical drawings. The major products in their Designjet series are the Designjet 500/800, the Designjet T Printer series (including the T1100 & T610), the Designjet 1050 and the Designjet 4000/4500. They also have the HP Designjet 5500, a six-color printer that is used especially for printing graphics as well as the new Designjet Z6100 which sits at the top of the HP Designjet range and features an eight colour pigment ink system .
A few other suppliers of low volume wide format printers are Epson, Kodak and Canon. Epson has a group of 3 Japanese companies around it that predominantly use Epson piezo printheads and inks: Mimaki, Roland, and Mutoh.
Scitex Digital Printing developed high-speed, variable-data, inkjet printers for production printing, but sold its profitable assets associated with the technology to Kodak in 2005 who now market the printers as Kodak Versamark(tm) VJ1000, VT3000, and VX5000 printing systems. These roll-fed printers can print at up to 1000 feet per minute.
More professional high-volume inkjet printers are made by a range of companies. These printers can range in price from $35000 to as high as $2 million. Carriage widths on these units can range from 54" to 192" (about 1.4 to 5 m) and ink technologies tend toward solvent, eco-solvent and UV-curing as opposed to water-based (aqueous) ink sets. Major applications where these printers are used are for outdoor settings for billboards, truck sides and truck curtains, building graphics and banners, while indoor displays include point-of-sales displays, backlit displays, exhibition graphics and museum graphics.
The major suppliers for professional wide- and grand-format printers include: Agfa Graphics, LexJet, Grapo, Inca, Durst, Océ, NUR (now part of Hewlett-Packard), Lüscher, VUTEk, Zünd, Scitex Vision (now part of Hewlett-Packard), Mutoh, Mimaki, Roland DG], Seiko I Infotech, Leggett and Platt, Agfa, Raster Printers, DGI and MacDermid ColorSpan (now part of Hewlett-Packard
Inkjet printing of functional materials
- Three-dimensional printing constructs a prototype by printing cross-sections on top of one another.
- U.S. Patent 6,319,530 describes a "Method of photocopying an image onto an edible web for decorating iced baked goods". In other words, this invention enables one to inkjet print a food-grade color photograph on a birthday cake's surface. Many bakeries now carry these types of decorations, which are printable using edible inks and dedicated inkjet printers[citation needed].
- Inkjet printers and similar technologies are used in the production of many microscopic items. See Microelectromechanical systems.
- Inkjet printers are used to form conductive traces for circuits, and color filters in LCD and plasma displays.
- Inkjet printers, especially produced by Dimatix (now part of Fujifilm), are in fairly common use in many labs around the world for developing alternative deposition methods that conserve material use. These printers have been used in the printing of polymer, macromolecular, quantum dot, metallic nanoparticles, carbon nanotubes etc. The applications of such printing methods include organic thin-film transistors, organic light emitting diodes, organic solar cells, sensors, etc.[24]
- Inkjet technology is used in the emerging field of bioprinting.
Inkjet trade names
Images produced on Inkjet printers are sometime sold under other names since the inkjet's connection with "digital", "computers", and everyday printing have negative connotations[25]. These trade names or coined names are usually used in the fine arts reproduction field. They include:
See also
- Daisy wheel printer
- Digital printing
- Dot matrix printer
- Dye-sublimation printer
- Edgeline printing
- IS&T Society for Imaging Science and Technology
- ISO Standards for colour ink jet printers
- Laser printer
- Memjet printer
- Microfluidics
- Photo printer
- Thermal printer
- Tonejet
- Inkjet transfer
- Inkjet paper
- Ink cartridge
- Inkjet refill kit
- Additive manufacturing
- Cardboard engineering
References
- ^ http://printscan.about.com/od/printerscannertypes/Types_of_Printers_and_Scanners.htm
- ^ [http://www.pcmag.com/encyclopedia_term/0,2542,t=inkjet+printer&i=58062,00.asp pcmag.com - Home > Solutions > Encyclopedia > inkjet printer, Definition of: inkjet printer
- ^ CRC Press, Scientific Examination of Questioned Documents, 2006, p. 204
- ^ "RISO ComColor 9050".
- ^ "RISO HC5500 Recommended by Kodak to Help Producers of Transactional Documents, Billing Statements and Direct Mail Maintain Productivity". Business Wire. 2007-05-12. Retrieved 2009-08-13.
- ^ http://www.wide-formatimaging.com/print/Wide-Format-Imaging/Eco--and-Mild-Solvent-Products-Help-Provide-More-Options-for-Output-Providers/2$260
- ^ http://www.signindustry.com/flatbed_UV/articles/2008-11-17-SGIA_Primer_on_UV-Curable_Inkjet_Inks.php3
- ^ http://www.piworld.com/article/the-abcs-uv-commercial-offset-printing-81518/1
- ^ a b 'Raw deal' on printer ink, BBC, 3 July 2003
- ^ mySimon - Consumer Reports Printers - Photo Printer Reviews - Laser Printer Reviews
- ^ Wilhelm Imaging Research offers general information on the factors that limit print life, and test reports on print life with specific printer/ink/paper combinations.
- ^ TrustedReviews.com – The Inkjet Investigation: compares the quality of prints using OEM and third-party ink cartridges from various manufacturers.
- ^ Elward, Lauren (2008-12-19). "The Printer Cartridge Game". The Castle Ink Blog. Retrieved 2010-06-11.
- ^ "Settlement in Epson Class-Action Suit Gets Initial Approval". 1105 Media Inc. 2006-05-03. Retrieved 2009-08-13.
- ^ "US woman sues over ink cartridges". BBC. 2005-02-24. Retrieved 2009-08-13.
- ^ Fisher, Ken (2007-06-18). "Study: Inkjet printers are filthy, lying thieves". Ars Technica. Retrieved 2009-08-13.
- ^ "HP sued over pre-programmed cartridges". Pinsent Masons LLP. 2005-02-23. Retrieved 2009-08-13.
- ^ Kalla, Riyad (2007-12-19). "HP Printer Ink Class Action Lawsuit". The "Break it Down" Blog. Retrieved 2009-08-13.
- ^ Niccolai, James (2005-02-22). "Court Won't Block Low-Cost Cartridges". PC World Communications, Inc. Retrieved 2009-08-13.
- ^ Singer, Michael (2005-10-20). "HP cracks down on cartridge refill industry". CBS Interactive. Retrieved 2009-08-13.
- ^ Paul, Ryan (2007-12-18). "$8,000-per-gallon printer ink leads to antitrust lawsuit". Ars Technica. Retrieved 2009-08-13.
- ^ Beall, Kate (2007-12-18). "HP Printer Ink Monopoly Sparks Antitrust Lawsuit". LegalMatch. Retrieved 2009-08-13.
- ^ [1]
- ^ M. Singh et al., "Inkjet Printing - Process and Its Applications", Advanced Materials, 2009, doi:10.1002/adma.200901141
- ^ dpandi.com What's In a Name: The True Story of "Giclée" Harald Johnson, 2006
External links
![](http://upload.wikimedia.org/wikipedia/en/thumb/4/4a/Commons-logo.svg/30px-Commons-logo.svg.png)