G-code

G-code
Paradigm	Procedural, imperative
Designed by	Massachusetts Institute of Technology
Developer	Electronic Industries Association (RS-274), International Organization for Standardization (ISO-6983)
First appeared	1963 (RS-274)
Filename extensions	.gcode, .mpt, .mpf, .nc and several others
Major implementations
	Numerous; mainly Siemens Sinumerik, FANUC, Haas, Heidenhain, Mazak, Okuma

G-code (also RS-274) is the most widely used computer numerical control (CNC) and 3D printing programming language. It is used mainly in computer-aided manufacturing to control automated machine tools, as well as for 3D-printer slicer applications. The G stands for geometry. G-code has many variants.

G-code instructions are provided to a machine controller (industrial computer) that tells the motors where to move, how fast to move, and what path to follow. The two most common situations are that, within a machine tool such as a lathe or mill, a cutting tool is moved according to these instructions through a toolpath cutting away material to leave only the finished workpiece and/or an unfinished workpiece is precisely positioned in any of up to nine axes^[1] around the three dimensions relative to a toolpath and, either or both can move relative to each other. The same concept also extends to noncutting tools such as forming or burnishing tools, photoplotting, additive methods such as 3D printing, and measuring instruments.

History

The first implementation of a numerical control programming language was developed at the MIT Servomechanisms Laboratory in the 1950s. In the decades that followed, many implementations were developed by numerous organizations, both commercial and noncommercial. Elements of G-code had often been used in these implementations.^[2]^[3] The first standardized version of G-code used in the United States, RS-274, was published in 1963 by the Electronic Industries Alliance (EIA; then known as Electronic Industries Association).^[4] In 1974, EIA approved RS-274-C, which merged RS-273 (variable block for positioning and straight cut) and RS-274-B (variable block for contouring and contouring/positioning). A final revision of RS-274 was approved in 1979, as RS-274-D.^[5]^[6] In other countries, the standard ISO 6983 (finalized in 1982) is often used, but many European countries use other standards.^[7] For example, DIN 66025 is used in Germany, and PN-73M-55256 and PN-93/M-55251 were formerly used in Poland.

During the 1970s through 1990s, many CNC machine tool builders attempted to overcome compatibility difficulties by standardizing on machine tool controllers built by Fanuc. Siemens was another market dominator in CNC controls, especially in Europe. In the 2010s, controller differences and incompatibility are not as troublesome because machining operations are usually developed with CAD/CAM applications that can output the appropriate G-code for a specific machine through a software tool called a post-processor (sometimes shortened to just a "post").

Syntax

G-code began as a limited language that lacked constructs such as loops, conditional operators, and programmer-declared variables with natural-word-including names (or the expressions in which to use them). It was unable to encode logic but was just a way to "connect the dots" where the programmer figured out many of the dots' locations longhand. The latest implementations of G-code include macro language capabilities somewhat closer to a high-level programming language. Additionally, all primary manufacturers (e.g., Fanuc, Siemens, Heidenhain) provide access to programmable logic controller (PLC) data, such as axis positioning data and tool data,^[8] via variables used by NC programs. These constructs make it easier to develop automation applications.

Extensions and variations

Extensions and variations have been added independently by control manufacturers and machine tool manufacturers, and operators of a specific controller must be aware of the differences between each manufacturer's product.

One standardized version of G-code, known as BCL (Binary Cutter Language), is used only on very few machines. Developed at MIT, BCL was developed to control CNC machines in terms of straight lines and arcs.^[9]

Some CNC machines use "conversational" programming, which is a wizard-like programming mode that either hides G-code or completely bypasses the use of G-code. Some popular examples are Okuma's Advanced One Touch (AOT), Southwestern Industries' ProtoTRAK, Mazak's Mazatrol, Hurco's Ultimax and Winmax, Haas' Intuitive Programming System (IPS), and Mori Seiki's CAPS conversational software.

References

^ Karlo Apro (2008). Secrets of 5-Axis Machining. Industrial Press Inc. ISBN 0-8311-3375-9.
^ Xu, Xun (2009). Integrating Advanced Computer-aided Design, Manufacturing, and Numerical Control: Principles and Implementations. Information Science Reference. p. 166. ISBN 978-1-59904-716-4 – via Google Books.
^ Harik, Ramy; Thorsten Wuest (2019). Introduction to Advanced Manufacturing. SAE International. p. 116. ISBN 978-0-7680-9096-3 – via Google Books.
^ Evans, John M. Jr. (1976). National Bureau of Standards Information Report (NBSIR) 76-1094 (R): Standards for Computer Aided Manufacturing (PDF). National Bureau of Standards. p. 43.
^ Schenck, John P. (January 1, 1998). "Understanding common CNC protocols". Wood & Wood Products. 103 (1). Vance Publishing: 43 – via Gale.
^ EIA Standard RS-274-D Interchangeable Variable Block Data Format for Positioning, Contouring, and Contouring/Positioning Numerically Controlled Machines, Washington D.C.: Electronic Industries Association, February 1979
^ Stark, J.; V. K. Nguyen (2009). "STEP-compliant CNC Systems, Present and Future Directions". In Xu, Xun; Andrew Yeh Ching Nee (eds.). Advanced Design and Manufacturing Based on STEP. Springer London. p. 216. ISBN 978-1-84882-739-4 – via Google Books.
^ "Fanuc macro system variables". Archived from the original on 2014-05-03. Retrieved 2014-06-30.
^ Martin., Libicki (1995). Information Technology Standards: Quest for the Common Byte. Burlington: Elsevier Science. p. 321. ISBN 978-1-4832-9248-9. OCLC 895436474.

Bibliography

Oberg, Erik; Jones, Franklin D.; Horton, Holbrook L.; Ryffel, Henry H. (1996), Green, Robert E.; McCauley, Christopher J. (eds.), Machinery's Handbook (25th ed.), New York: Industrial Press, ISBN 978-0-8311-2575-2, OCLC 473691581.
Smid, Peter (2008), CNC Programming Handbook (3rd ed.), New York: Industrial Press, ISBN 9780831133474, LCCN 2007045901.
Smid, Peter (2010), CNC Control Setup for Milling and Turning, New York: Industrial Press, ISBN 978-0831133504, LCCN 2010007023.

Smid, Peter (2004), Fanuc CNC Custom Macros, Industrial Press, ISBN 978-0-8311-3157-9.

External links

CNC G-Code and M-Code Programming
Kramer, T. R.; Proctor, F. M.; Messina, E. R. (1 Aug 2000), "The NIST RS274NGC Interpreter – Version 3", NIST, NISTIR 6556
http://museum.mit.edu/150/86 Archived 2016-03-19 at the Wayback Machine Has several links (including history of MIT Servo Lab)
Complete list of G-code used by most 3D printers at reprap.org
Fanuc and Haas G-code Reference
Fanuc and Haas G-code Tutorial
Haas Milling Manual
G Code For Lathe & Milling
M Code for Lathe & Milling

[1] Karlo Apro (2008). Secrets of 5-Axis Machining. Industrial Press Inc. ISBN 0-8311-3375-9.

[2] Xu, Xun (2009). Integrating Advanced Computer-aided Design, Manufacturing, and Numerical Control: Principles and Implementations. Information Science Reference. p. 166. ISBN 978-1-59904-716-4 – via Google Books.

[3] Harik, Ramy; Thorsten Wuest (2019). Introduction to Advanced Manufacturing. SAE International. p. 116. ISBN 978-0-7680-9096-3 – via Google Books.

[4] Evans, John M. Jr. (1976). National Bureau of Standards Information Report (NBSIR) 76-1094 (R): Standards for Computer Aided Manufacturing (PDF). National Bureau of Standards. p. 43.

[5] Schenck, John P. (January 1, 1998). "Understanding common CNC protocols". Wood & Wood Products. 103 (1). Vance Publishing: 43 – via Gale.

[6] EIA Standard RS-274-D Interchangeable Variable Block Data Format for Positioning, Contouring, and Contouring/Positioning Numerically Controlled Machines, Washington D.C.: Electronic Industries Association, February 1979

[7] Stark, J.; V. K. Nguyen (2009). "STEP-compliant CNC Systems, Present and Future Directions". In Xu, Xun; Andrew Yeh Ching Nee (eds.). Advanced Design and Manufacturing Based on STEP. Springer London. p. 216. ISBN 978-1-84882-739-4 – via Google Books.

[8] "Fanuc macro system variables". Archived from the original on 2014-05-03. Retrieved 2014-06-30.

[9] Martin., Libicki (1995). Information Technology Standards: Quest for the Common Byte. Burlington: Elsevier Science. p. 321. ISBN 978-1-4832-9248-9. OCLC 895436474.

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