|Keith Dwight Millis|
May 20, 1915|
Rensselaer, New York, United States
|Died||July 6, 1992
Scotch Plains, New Jersey, United States
|Alma mater||Rensselaer Polytechnic Institute|
|Known for||Inventor of Ductile iron|
|Notable awards||1952 - AFS Gold Medal
1959 - Annual Achievement of the New York Chapter of the American Society of Metals
1962 - Franklin Institute's Francis J. Clamer Medal
1964 - Gold Medal of the Gray and Ductile Iron Society
1965 - DIS Annual Award
1965 - Modern Pioneers in Industry Award of the NAM
Keith Millis grew up in Rensselaer, New York and earned his Bachelor of Science in Metallurgical Engineering as a 1938 graduate of Rensselaer Polytechnic Institute. A year later he was conferred a Master of Science degree in Metallurgical Engineering at RPI.
Early in the Second World War, chromium was considered critical to the war effort and experimentation was conducted by Millis to find a substitute. He made his discovery while experimenting with molten iron and magnesium. The original intent was to find another element that would cause all the carbon in the cast iron alloy to be combined as carbide. Magnesium was a known carbide former. Instead, the graphite in the iron formed into spheroidal shapes, and the cast iron had high tensile strength plus it exhibited ductility. Thus was born ductile iron in 1943.
Millis and others at the International Nickel Company (Inco) sought and obtained U.S. patent 2,485,760 on October 25, 1949 for magnesium additions to cast iron that would spheroidize the graphite and dramatically ductilize the material.
As an employee of Inco, Millis worked to promote the use of ductile iron as it began to be used as a commercial material. He also helped to found the Ductile Iron Society, an organization whose purpose is to promote the production and application of ductile iron castings.
Millis died in 1992.
Since his death, the Ductile Iron Society has held the "Keith Millis World Symposium on Ductile Iron", a technical meeting concerning all facets of ductile iron material, processing and applications. The event has been held approximately every 5 years:
- 1993 - Hilton Head Island, SC
- 1998 - Hilton Head Island, SC
- 2003 - Hilton Head Island, SC
- 2008 - Las Vegas, NV
- 2013 - Nashville, TN
The most recent symposium was co-sponsored by the American Foundry Society. He was inducted into RPI's alumni hall of fame in 1999. A perpetual international scholarship has been awarded by the Ductile Iron Society Foundry Educational Foundation in Millis’s name since 1991.
- "Keith D. Millis: the father of ductile iron". Modern Casting. 1998-10-01. Retrieved 2009-07-26.
- "Keith D. Millis". RPI Alumni Hall of Fame. Retrieved 2009-07-26.
- Patel, Shailesh (September 2006). "A century of discoveries, inventors, and new nickel alloys". JOM Journal of the Minerals, Metals and Materials Society. Springer Boston. Retrieved 2009-07-26.
- "Keith Dwight Millis Scholarship". Retrieved 2009-07-26.