Pin tumbler lock
The pin tumbler lock is a lock mechanism that uses pins of varying lengths to prevent the lock from opening without the correct key. Pin tumblers are most commonly employed in cylinder locks, but may also be found in tubular pin tumbler locks (also known as radial locks or ace locks).
The first tumbler lock was found in the ruins of the Palace of Khorsabad in Iraq. Basic principles of the pin tumbler lock may date as far back as 2000 BC in Egypt; the lock consisted of a wooden post affixed to the door, and a horizontal bolt that slid into the post. The bolt had vertical openings into which a set of pins fitted. These could be lifted, using a key, to a sufficient height to allow the bolt to move and unlock the door. This wooden lock was one of Egypt's major developments in domestic architecture during classical times.
Such a lock, however, may be defeated by lifting the pins uniformly beyond the unlatching point. In 1805, the earliest patent for a double-acting pin tumbler lock — one where lifting the pins too much or too little prevented opening — was granted to American physician Abraham O. Stansbury in England. It was based on earlier Egyptian locks and Joseph Bramah's tubular pin tumbler lock. Two years later, Stansbury was granted a patent in the United States for his lock.
In 1848, Linus Yale, Sr. invented the modern pin-tumbler lock. In 1861, Linus Yale, Jr. was inspired by the original 1840s pin-tumbler lock designed by his father, thus inventing and patenting a smaller flat key with serrated edges as well as pins of varying lengths within the lock itself, the same design of the pin-tumbler lock in use today.
The pin tumbler is commonly used in cylinder locks. In this type of lock, an outer casing has a cylindrical hole in which the plug is housed. To open the lock, the plug must rotate.
The plug has a straight-shaped slot known as the keyway at one end to allow the key to enter the plug; the other end may have a cam or lever, which activates a mechanism to retract a locking bolt. The keyway often has protruding ledges that serve to prevent the key pins from falling into the plug, and to make the lock more resistant to picking. A series of holes, typically five or six of them, are drilled vertically into the plug. These holes contain key pins of various lengths, which are rounded to permit the key to slide over them easily.
Above each key pin is a corresponding set of driver pins, which are spring-loaded. Simpler locks typically have only one driver pin for each key pin, but locks requiring multi-keyed entry, such as a group of locks having a master key, may have extra driver pins known as spacer pins. The outer casing has several vertical shafts, which hold the spring-loaded pins.
When the plug and outer casing are assembled, the pins are pushed down into the plug by the springs. The point where the plug and cylinder meet is called the shear point. With a key properly cut and inserted into the groove on the end of the plug, the pins will rise causing them to align exactly at the shear point. This allows the plug to rotate, thus opening the lock. When the key is not in the lock, the pins straddle the shear point, preventing the plug from rotating.
Commonly pin tumbler locks are found in a cylinder that can be easily unscrewed by a locksmith to facilitate rekeying. The first main advantage to a cylinder lock, also known as a profile cylinder lock or euro, is that the cylinder can be changed without altering the boltwork hardware. Removing the cylinder typically requires only loosening a set screw, then sliding the cylinder from the boltwork. The second is that it is usually possible to obtain, from various lock manufacturers, cylinders in different formats that can all be used with the same type of key. This allows the user to have keyed-alike, and master-keyed systems that incorporate a wide variety of different types of lock, such as nightlatches, deadbolts and roller door locks.
Typically, commercial padlocks can also be included, although these rarely have removable cylinders. Standardised types of cylinder include:
- Rim mounted (also known as night latch cylinders)
- Euro cylinders
- Key-in-knobset cylinders
- Ingersoll format cylinders
- American, and Scandinavian round mortise cylinders
- Scandinavian oval cylinders
There are also standardised cross-sectional profiles for lock cylinders that may vary in length - for example to suit different door thicknesses. These profiles include the europrofile (or DIN standard), the British oval profile and the Swiss profile
Some types of cylinder lock are vulnerable to an attack called lock snapping.
A tubular pin tumbler lock is a pin-tumbler lock with a round keyway.
A master keyed lock is a variation of the pin tumbler lock that allows the lock to be opened with two (or more) different keys. This type is often used for doorlocks in commercial buildings with multiple tenants, such as office buildings, hotels, and storage facilities. Each tenant is given a key that only unlocks their own door, called the change key, but the second key is the master key, which unlocks all the doors, and is usually kept by the building manager, so they can enter any room in the building.
In a master keyed lock, some or all of the shaft hole in the lock have three pins in them instead of two. Between the driver pin and the key pin is a third pin called the spacer pin. Thus each pin line has two shear points, one where the driver and spacer pins meet, and one where the spacer and key pins meet. So the lock will open with two keys; one aligns the first set of shear points and the other aligns the second set of shear points. The locks are manufactured so one set of shear points is unique to each lock, while the second set is identical in all the locks. A more secure type of mechanism has two separate tumblers, each opened by one key.
More complicated master-key lock systems are also made, with two or more levels of master keying, so there can be subordinate master keys that open only certain subsets of the locks, and a top-level master key that opens all the locks.
The basic pin tumbler lock alone is vulnerable to several lock picking methods and attacks, the most common being lock bumping and snap guns. To combat this, many higher security cylinders incorporate the use of specialised pins known as security pins which are designed to catch in the lock cylinder if a snap gun or bump key is used.
Lock snapping is a method of forced entry that only affects certain types of cylinder lock, such as the euro cylinder which are commonly found on uPVC doors in Europe. Lock snapping involves applying a strong torque force to the lock cylinder, usually with a pair of locking pliers, thereby breaking the mechanism and allowing access to the latch. It can take between 50 seconds and 2 minutes to snap the lock and gain entry. Police in the UK have estimated that around 22 million doors throughout the country could be at risk from lock snapping.
Lock snapping is possible when the lock has a weakness where the retaining bolt passes through a thinner part of the lock. A recent[when?] development is to build a lock with a front section that snaps off the main body, leaving enough of the mechanism behind to prevent access to the operating latch. Some designs feature more than one sacrificial section which can stop the door from being opened from the attacked side (even with the key) while allowing the door to be opened from the other side. However these design offer limited protection. The British Standard cylinders that meet the TS007 3 standard can prevent this method of attack. They have been shown to reduce burglaries in implemented areas by up-to 60%.
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