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RFA One

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RFA One
Country of Origin  Germany
Manufacturer Rocket Factory Augsburg AG
Launch Cost ~€3 million[1]
Dimensions[2]
Height 30 m
Diameter 2 m
Stages 3 (two stages + Redshift OTV)
Payload Capability
Mass
Scheduled launches
Status In development
First Launch 2025 (planned)[3]
First stage[2]
Engines 9 × Helix - Staged combustion cycle
Thrust 900 kN
Specific Impulse 325 s
Propellant RP-1/LOX
Second stage[4]
Engines 1 × Helix Vac
Specific Impulse 350 s
Propellant RP-1/LOX
Third / orbital stage - "Redshift"[2]
Engine 1 × Fenix engine[5]
Thrust 1.5 kN[5]
Propellant Nitromethane fuel, Nitrous oxide[6]
RFA1 second stage

RFA One is a small-lift multistage launch vehicle with an on-orbit transfer stage designed to transport small and micro-satellites of up to 1,300 kg into low-Earth polar and Sun-synchronous orbits. It has been in development by German private company Rocket Factory Augsburg since 2019.[4][7]

The vehicle is 30 m (98 ft) long with a diameter of 2 m (6 ft 7 in). Both main stages use RP-1 fuel and liquid oxygen oxidizer, while the transfer stage uses storable propellants.[4]

Initially aiming to launch in 2022[4]—with subsequent delays moving the target to 2024—following an anomaly on a ground test stand in August 2024, the maiden launch is now slated for no earlier than 2025.[3]

Description

[edit]

The first stage is powered by nine Helix engines, each producing 100 kN (22,000 lbf) of thrust.[4][8] The second stage will use a vacuum-optimised version of the Helix engine.[8] The Helix engine uses rocket grade kerosene, known as RP-1, fuel and liquid oxygen oxidizer.[4] During 2020 the company redesigned Helix from a gas-generator cycle to an oxygen-rich staged combustion cycle.[4] Some components used in early engine versions, such as the turbopump, were procured from the Ukrainian company Pivdenmash to shorten development time.[9] Later versions of these components have been developed internally.[citation needed]

The third (or "orbital") stage, named Redshift, will function as an orbital transfer vehicle (OTV). Powered by an RFA-developed Fenix engine, with propellants of Nitromethane fuel and Nitrous oxide oxidizer[6] the engine can be restarted multiple times on orbit. This allows the vehicle to achieve different orbits within a single flight and complete various missions for particular customers.[4]

Production and testing

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The rocket is designed for serial production and is aiming to use a large number of COTS components to reduce production and launch costs. Major components of the engines of the first two stages are to be 3D printed.[10]

In August 2021 RFA performed a cryogenic pressure test on a prototype first stage, during which the prototype burst.[11][4] Three hot fire tests for performed with the Helix rocket engine with a total duration of 74 seconds in July 2022. The second stage was approved for flight operations in May 2023 through the integrated system test with 280 seconds of hot fire.[12]

In April 2024, RFA reported successful installation of five of nine Helix engines onto RFA One's first stage in preparation for transport to SaxaVord Spaceport for hot-fire stage testing.[13]

The first stage of the RFA One arrived in SaxaVord Spaceport in May and successfully performed its first hot fire test with five Helix engines that same month.[14][15]

In July 2024, RFA successfully tested their third stage Redshift with the in-house manufactured Fenix engine for the full flight duration.[16]

On Monday, 19 August 2024, a static fire test of the first stage with all nine engines, the stage that was slated to fly on the maiden flight of RFA One, experienced an anomaly that resulted in a fire, subsequent explosion, loss of the stage, and major damage to the launch mount.[17][18][19] Ground testing of a new RFA One launch vehicle is slated for 2025, which is also the revised estimate for a first orbital launch attempt.[3]

List of launch plans

[edit]
Date / time (UTC) Rocket,
Configuration
Launch site Payload Orbit User Status
2025[3] RFA One SaxaVord Germany AllBertEinStein

Italy Artica Germany Curium Two

Germany ErminazGermany PCIOD

Italy SpacemindGermany Spacedream

500 km SSO Multiple users Planned
Maiden flight of RFA One.
(formerly, Q4 2024)[20] RFA One SaxaVord Germany Midas

Germany SpacemastHungary Platform-9

Germany Vibes PioneerPoland PW3-Sat3

Germany FlamingoSpain 3Cat-8

Germany Move-Beyod

500 km SSO Multiple users Planned
Second RFA One test flight.

References

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  1. ^ Rocket Factory Augsburg AG (2021-02-12). "German Microlauncher start-up Rocket Factory announces unrivalled low price of EUR 3 million per rocket launch" (Press release). Retrieved 2021-11-16.
  2. ^ a b c Adrian Beil (2021-08-30). "German startup Rocket Factory Augsburg successfully performs critical tests ahead of 2022 debut". NASASpaceFlight.com. Retrieved 2021-11-16.
  3. ^ a b c d Rainbow, Jason (23 August 2024). "RFA pushes maiden flight to 2025 after launchpad explosion". SpaceNews. Retrieved 23 August 2024.
  4. ^ a b c d e f g h i Beil, Adrian (2021-08-30). "German startup Rocket Factory Augsburg successfully performs critical tests ahead of 2022 debut". NASASpaceFlight. Retrieved 2021-11-16.
  5. ^ a b Parsonson, Andrew (2022-08-30). "European Rocket Propulsion Index - European Spaceflight". Retrieved 2024-03-21.
  6. ^ a b "LinkedIn Update". LinkedIn. Retrieved 2024-05-29.
  7. ^ "LAUNCHER". Rocket Factory Augsburg. Retrieved 2022-05-17.
  8. ^ a b "Rocket Factory Augsburg Chose Helix Rocket Engine in a Public Contest". Orbital Today. 2022-05-05. Retrieved 2022-05-17.
  9. ^ Krempl, Stefan (26 April 2022). "Kleinraketen: Bund beflügelt Rocket Factory Augsburg mit 11 Millionen Euro". heise online (in German). Retrieved 2022-05-17.
  10. ^ Beil, Adrian (2022-10-24). "Rocket Factory Augsburg talks reusability plans and 3D printing". NASASpaceFlight.com. Retrieved 2024-10-25.
  11. ^ Cryogenic Burst Test - RFA, 30 August 2021, retrieved 2022-05-17
  12. ^ "RFA completed a crucial Full Duration Hot Fire Test of the RFA One Upper Stage | Space Voyaging". 2023-06-11. Retrieved 2024-03-21.
  13. ^ "Rocket Factory Augsburg on Twitter". Twitter. 2024-04-18. Retrieved 2024-04-18.
  14. ^ RFA One´s first stage arrived on the launch pad. Retrieved 2024-05-08 – via www.youtube.com.
  15. ^ "Rocket Factory Augsburg on X". X. 2024-05-19. Retrieved 2024-07-14.
  16. ^ "Fire tests of the upper Redshift rocket stage have been completed in Germany - Pravda EN". news-pravda.com. 2024-07-19. Retrieved 2024-08-12.
  17. ^ RFA first stage destroyed in static-fire test, SpaceNews, 19 August 2024.
  18. ^ Rocket engine explodes during test at Shetland spaceport, BBC News, 19 August 2024
  19. ^ "Rocket factory Augsburg". x.com. Aug 19, 2024.
  20. ^ "RFA flies eight customers on second flight". RFA (Press release). 23 November 2023. Retrieved 14 December 2023.