Terahertz nondestructive evaluation
Terahertz nondestructive evaluation pertains to devices, and techniques of analysis occurring in the terahertz domain of electromagnetic radiation. These devices and techniques evaluate the properties of a material, component or system without causing damage.
Terahertz imaging is an emerging and significant nondestructive evaluation (NDE) technique used for dielectric (nonconducting, i.e., an insulator) materials analysis and quality control in the pharmaceutical, biomedical, security, materials characterization, and aerospace industries. It has proved to be effective in the inspection of layers in paints and coatings, detecting structural defects in ceramic and composite materials and imaging the physical structure of paintings and manuscripts.  The use of THz waves for non-destructive evaluation enables inspection of multi-layered structures and can identify abnormalities from foreign material inclusions, disbond and delamination, mechanical impact damage, heat damage, and water or hydraulic fluid ingression.  This new method can play a significant role in a number of industries for materials characterization applications where precision thickness mapping (to assure product dimensional tolerances within product and from product-to-product) and density mapping (to assure product quality within product and from product-to-product) are required.
Terahertz Density Thickness Imager
The Terahertz Density Thickness Imager is a nondestructive inspection method that employs terahertz energy for density and thickness mapping in dielectric, ceramic, and composite materials. This non-contact, single-sided terahertz electromagnetic measurement and imaging method characterizes micro-structure and thickness variation in dielectric (insulating) materials. This method was demonstrated for the Space Shuttle external tank sprayed-on foam insulation and has been designed for use as an inspection method for current and future NASA thermal protection systems and other dielectric material inspection applications where no contact can be made with the sample due to fragility and it is impractical to use ultrasonic methods.
Rotational spectroscopy uses electromagnetic radiation in the frequency range from 0.1 to 4 terahertz (THz). This range includes millimeter-range wavelengths and is particularly sensitive to chemical molecules. The resulting THz absorption produces a unique and reproducible spectral pattern that identifies the material. THz spectroscopy can detect trace amounts of explosives in less than one second. Because explosives continually emit trace amounts of vapor, it should be possible to use these methods to detect concealed explosives from a distance.
THz-wave radar can sense gas leaks, chemicals and nuclear materials. In field tests, THz-wave radar detected chemicals at the 10-ppm level from 60 meters away. This method can be used in a fenceline or aircraft mounted system that works day or night in any weather. It can locate and track chemical and radioactive plumes. THz-wave radar that can sense radioactive plumes from nuclear plants have detected plumes several kilometers away based on radiation-induced ionization effects in air.
THz tomography techniques are nondestructive methods that can use THz pulsed beam or millimeter-range sources to locate defaults in 3D. These techniques are terahertz compute tomography, tomosynthesis, synthetic aperture radar and time of flight. This can see details under one millimeter in objects of several tens of centimeters.
Passive/Active Imaging Techniques
Security imaging is currently being done by both active and passive methods. To be clear, active systems illuminate the subject with THz radiation whereas passive systems merely view the naturally occurring radiation from the subject.
It should be evident that passive systems are therefore inherently safe, whereas an argument can be made that any form of "irradiation" of a person is undesirable. In technical and scientific terms, however, the active illumination schemes are safe according to all current legislation and standards.
The purpose of using active illumination sources is primarily to make the signal-to-noise ratio better. This is analogous to using a flash on a standard optical light camera when the ambient lighting level is too low.
For security imaging purposes the operating frequencies are typically in the range 0.1 THz to 0.8 THz (100 GHz to 800 GHz). In this range skin is not transparent so the imaging systems can look through clothing, but not inside the body. There are privacy issues associated with such activities, especially surrounding the active systems since the active systems, with their higher quality images, can show very detailed anatomical features.
It should be noted that active systems such as the L3 Provision™ and the Smiths eqo™ are actually mm-wave imaging systems rather than Terahertz imaging systems lite Millitech™ systems. These widely deployed systems do not display images, avoiding any privacy issues. Instead they display generic "mannequin" outlines with any anomalous regions highlighted.
Since security screening is looking for anomalous images, items like false legs, false arms, colostomy bags, body-worn urinals, body-worn insulin pumps, and external breast augmentations will show up. Note that breast implants, being under the skin, will not be revealed.
Active imaging techniques can be used to perform medical imaging. Because THz radiation is biologically safe (non ionisant), it can be used in high resolution imaging to detect skin cancer.
Space Shuttle inspections
After the Shuttle Columbia accident in 2003, Columbia Accident Investigation Board recommendation R3.2.1 stated “Initiate an aggressive program to eliminate all External Tank Thermal Protection System debris-shedding at the source….” To support this recommendation, inspection methods for flaws in foam are being evaluated, developed, and refined at NASA.
STS-114 employed Space Shuttle Discovery, and was the first "Return to Flight" Space Shuttle mission following the Space Shuttle Columbia disaster. It launched at 10:39 EDT, 26 July 2005. During the STS-114 flight significant foam shedding was observed. Therefore, the ability to nondestructively detect and characterize crushed foam after that flight became a significant priority when it was believed that the staff processing the tank had crushed foam by walking on it or from hail damage when the shuttle was on the launch pad or during other preparations for launch.
Additionally, density variations in the foam were also potential points of flaw initiation causing foam shedding. The innovation described below answered the call to develop a nondestructive, totally non-contact, non-liquid-coupled method that could simultaneously and precisely characterize thickness variation (from crushed foam due to worker handling and hail damage) and density variation in foam materials. It was critical to have a method that did not require fluid (water) coupling; i.e.; ultrasonic testing methods require water coupling.
There are millions of dollars of ultrasonic equipment in the field and on the market that are used as thickness gauges and density meters. When terahertz nondestructive evaluation is fully commercialized into a more portable form, and becomes less expensive it will be able to replace the ultrasonic instruments for structural plastic, ceramic, and foam materials. The new instruments will not require liquid coupling thereby enhancing their usefulness in field applications and possibly for high-temperature in-situ applications where liquid coupling is not possible. A potential new market segment can be developed with this technology.
- Anastasi, RF; et al. (May 2007). Terahertz NDE for aerospace applications (Chapter title:). Book title: Ultrasonic and advanced methods for nondestructive testing and material characterization. World Scientific Publishing. pp. 279–303. ISBN 978-981-270-409-2.
- Ospald, Frank; Wissem Zouaghi; Rene Beigang; Matheis Carster (16 December 2013). "Aeronautics composite material inspection with a terahertz time-domain spectroscopy system". Optical Engineering 53. doi:10.1117/1.OE.53.3.031208.
- Petkie, Douglas; Izaak V. Kemp; Carla Benton; Christopher Boyer; Lindsay Owens; Jason A. Deibel; Christopher D. Stoik; Matthew J. Bohn (5 October 2009). "5 October 2009" (PDF). SPIE Proceedings 7485. doi:10.1117/12.830540.
- Jonuscheit, Joachim. "Technical ceramics: tracking down defects" (PDF). Fraunhofer Institute for Physical Measurement Techniques IPM.
- Walker, Gillian; Bowen, John W.; Matthews, Wendy; Roychowdhury, Soumali; Labaune, Julien; Mourou, Gerard; Menu, Michel; Hodder, Ian; Jackson, J. Bianca (27 March 2013). "Sub-surface terahertz imaging through uneven surfaces: visualizing Neolithic wall paintings in Çatalhöyük". Optics Express 21 (7): 8126–8134. doi:10.1364/OE.21.008126.
- Pastorelli, Gianluca; Trafela, Tanja; Taday, Phillip F.; Portieri, Alessia; Lowe, David; Fukunaga, Kaori; Strlič, Matija (25 March 2012). "Characterisation of historic plastics using terahertz time-domain spectroscopy and pulsed imaging". Analytical and Bioanalytical Chemistry 403 (5): 1405–1414. doi:10.1007/s00216-012-5931-9. PMID 22447218.
- "Terahertz for Conservation of Paintings, Manuscripts and Artefacts". TeraView.
- Hsu, David; Kwang‐Hee Im; Chien‐Ping Chiou; Daniel J. Barnard (23 July 2010). "An exploration of the utilities of terahertz waves for the NDE of composites". AIP Conference Proceedings 1335 30: 533–540. doi:10.1063/1.3591897.
- Nondestructive inspection method uses terahertz energy.
- Lei, Jih-Fen NASA Official. "Terahertz Density Thickness Imager" (Online - This material is in the Public Domain (NASA)). Terahertz technologies. Glenn Research Center. Retrieved 2011-03-01.
- John H. Glenn Research Center Roth, Ron (2009-02-01). "Non-Contact Measurement of Density and Thickness Variation in Dielectric Materials" (Online - This material is in the Public Domain (NASA)). Terahertz technologies. NASA Tech Briefs. Retrieved 2011-03-01.
- This article incorporates public domain material from the National Aeronautics and Space Administration document "Terahertz Density Thickness Imager" (retrieved on 2011-03-01).
- This article incorporates public domain material from the National Aeronautics and Space Administration document "Non-Contact Measurement of Density and Thickness Variation in Dielectric Materials" by Ron Roth for Glenn Research Center (retrieved on 2011-03-01).
- Sensors and Instrumentation and Nondestructive Evaluation
- Argonne test facility.
- Nondestructive Evaluation
- Homeland Security Applications.
- This article incorporates public domain material from websites or documents of the United States Department of Energy.
- Guillet, Jean-Paul; Recur, Benoit; Frederique, Louis; Bousquet, Bruno; Canioni, Lionel; Manel-Honninger, Inka; Desbarats, Psacal; Mounaix, Patrick (28 February 2014). "Review of Terahertz tomography techniques". Journal of Infrared, Millimeter, and Terahertz Waves 35 (4): 382–411. doi:10.1007/s10762-014-0057-0.
- "Pharmaceutics, Coatings, Process Research" (Online web page). University of Cambridge. 2011. Retrieved 2011-06-23.
- On this page also see the sections that follows for use of the Terahertz domain: Small Organic Molecular Crystals / Materials Properties (Glasses etc.), Understanding of Vibrational Modes at Terahertz Frequencies, Quantum Cascade Laser Applications, Implementation of Novel Sensing Paradigms, and Dynamics in Biomolecules.
- Stoik, Christopher; Bohn, Matthew; Blackshire, James (2010). "Nondestructive evaluation of aircraft composites using reflective terahertz time domain spectroscopy". NDT & E International 43 (2): 106–115. doi:10.1016/j.ndteint.2009.09.005.
- Original PhD. dissertation by Christopher D. Stoik, Lieutenant Colonel, USAF. December 2008.
- Hosako, Iwao; Oda, Naoki (2011). "Terahertz imaging for detection or diagnosis". SPIE Newsroom. doi:10.1117/2.1201105.003651. Free online article.