A motorcycle fork connects a motorcycle's front wheel and axle to its frame, typically via a pair of triple clamps. It typically incorporates the front suspension and front brake, and allows the front wheel to rotate about the steering axis so that the bike may be steered. Handlebars attach to the top clamp.
The fork and its attachment points on the frame establish the critical geometric parameters of rake and trail, which play a major role in defining how a motorcycle handles and dives during braking.
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A variety of front fork arrangements have been tried during more than one hundred years of motorcycle development, several of which remain available today.
A telescopic fork uses fork tubes which contain the suspension components (coil springs and damper) internally. This is the most common form of fork commercially available. It may or may not include gaiters for protection against abrasive elements on the suspension cylinders. The main advantages of the telescopic fork are that (i) it is simple in design and relatively cheap to manufacture and assemble; (ii) it is lighter than older designs using external components and linkage systems; and (iii) it has a clean and simple appearance that bikers find attractive.
Conventionally, the fork stanchions are at the top, clamped to a triple tree (also called a triple clamp or a yoke), and the sliders are at the bottom, attached to the front wheel spindle. On some modern sport bikes and most off-road bikes, this system is inverted, with "sliders" (complete with the spring/damper unit) at the top, clamped to the yoke, while the stanchions are at the bottom. This is done (i) to reduce unsprung weight by having the heavier components suspended, and (ii) to improve the strength and rigidity of the assembly by having the strong large-diameter "sliders" clamped in the yokes. The inverted system is referred to as an upside-down fork, or "USD" for short. A disadvantage of this USD design is that the entire reservoir of damping oil is above the slider seal so that, if the slider seal were to leak, the oil could drain out, rendering any damping ineffective.
A trailing link fork suspends the wheel on a link (or links) with a pivot point forward of the wheel axle. Most famously used by Indian Motocycle; it was also used by BMW for its early bikes.
A leading link fork suspends the wheel on a link (or links) with a pivot point aft of the wheel axle. Russian Ural motorcycles still use leading link forks on sidecar equipped motorcycles, and aftermarket leading link forks are often installed today on motorcycles when they are outfitted with sidecars. They are also very popular with trikes, improving the handling while steering or braking. The most common example of a leading link fork is that found on the Honda Super Cub.
The springer fork is an early type of leading link fork. A springer fork does not have the suspension built into the fork tubes, but instead has it mounted externally, where it may be integrated into the triple tree. This style of fork may be found on antique motorcycles or choppers, and is available today on Harley-Davidson's Softail Springer.
While it may have an exposed spring near the triple clamp, a springer fork is distinguishable from a girder fork by its two parallel sets of legs. The rear is firmly fixed to the bottom triple clamp (usually brazed or welded). A short leading link holds the wheel and the forward leg which actuates the springs (usually mounted on the triple clamp).
The Earles fork is a variety of leading link fork where the pivot point is behind the front wheel, which is the basis of the Earles' patent. Patented by Englishman Ernest Earles in 1953, the design is constructed of light tubing, with conventional 'shock absorbers' mounted near the front axle. The Earles fork has a very small wheelbase change under braking or under compression, unlike telescopic forks. Their construction is much stronger than teleforks, especially against lateral deflection caused by hard cornering (as when racing), or when cornering with a sidecar. This triangulated fork causes the front end of a motorcycle to rise slightly when braking hard, as the mechanical braking forces rotate 'downward' relative to the fork's pivot point — this action can be disconcerting to riders used to telescopic forks, which have the opposite reaction to braking forces ('brake dive'). Several motorcycle manufacturers licensed the Earles patent forks for racing motorcycles in 1953, such as MV Agusta and BMW Motorcycle, while other companies (such as Douglas motorcycle) used the Earles design on their roadsters or off-road machines. BMW used Earles forks on all their motorcycles between 1955 and 1968.
One of the earliest types of motorcycle front suspension, the girder fork consists of a pair of uprights attached to the triple clamp by linkages with a spring usually between the top and bottom triple clamps. The design reached a peak in the "Girdraulics" used on the Vincent motorcycle. Girdraulic forks featured forged alloy blades for extra strength and hydraulic damping.
While both may have an exposed spring near the triple clamp, a girder fork is distinguishable from a springer fork by the wheel being fixed firmly to the (usually a long diamond shape) upright. The pivot points are short links mounted to the top and bottom triple clamps. The spring is usually mounted to the girder and compressed against the upper triple clamp.
Although girder forks are associated with early motorcycles, the British Ariel Ace, a modern sports motorcycle, has an alloy space frame and a matching girder fork. This Ariel girder fork is just as prone to brake dive as any telescopic fork, but is claimed to be more resistant to torsional twisting.
The Saxon-Motodd (marketed as Telelever by BMW) has a wishbone that mounts to the frame and supports the monoshock unit. This relieves the forks of any braking and suspension forces. With a Telelever, the trail and castor angle (rake) increases during braking instead of decreasing as with traditional telescopic forks. BMW's boxer twins have been equipped with Telelever forks since 1994, but some newer boxers like the BMW R nineT have reverted to conventional telescopic forks for aesthetic and packaging reasons.
The Hossack/Fior (marketed as Duolever by BMW) completely separates the suspension from steering forces. Developed by Norman Hossack and used by Claude Fior and John Britten on racebikes, Hossack described the system as a 'steered upright'. In 2004 BMW announced the K1200S with a new front suspension that appears to be based upon the design. As of 2006, the Duolever is on the K1200S, K1200R, and K1200GT.
Coaxial steering front suspension
Developed by MotoCzysz for their C1 and awarded United States Patent 7111700 on September 26, 2006. It is a fork with "coaxial steering and suspension components, and having telescopic forks. Swing weight of the forks is dramatically reduced by removing their suspension components to the central location, coaxially within the steering tube. Ride height can be adjusted without loosening the forks in the triple clamps. A shock tube disposed substantially coaxially within the steering tube wherein the shock tube includes a passage therethrough substantially coaxial with the steering axis; an upper triple clamp and a lower triple clamp coupled to the shock tube; a pair of sliding-tube forks each having an upper fork tube coupled to the upper triple clamp and to the lower triple clamp, and a lower fork tube; a coil-over shock disposed within the shock tube; a front wheel rotatably coupled to the lower fork tubes; a pair of bearings rotatably coupling the shock tube to the steering tube; and a top bolt coupling the shock tube to the upper triple clamp and having a passage therethrough substantially coaxial with the steering axis; wherein the coil-over shock includes a setting adjustment mechanism which is accessible via the passages through the top bolt and the shock tube."
This particular fork, as implemented on the MotoCzysz C1, also has adjustable trail, from 89 mm to 101 mm.
There have been several attempts to implement front steering and suspension without using anything that could be described as a "fork". Examples include hub-center steering, used as early as 1920 on the Ner-a-Car, and implemented in the 1990s on the Bimota Tesi and the Yamaha GTS1000
- Bicycle and motorcycle dynamics
- Bicycle and motorcycle geometry
- Bicycle fork
- Hub-center steering
- Suspension (motorcycle)
|Wikimedia Commons has media related to Motorcycle forks.|
- Foale, Tony. "TO DIVE OR ....". Retrieved 2006-12-08.
- Wilson, Hugo (1993). The Ultimate Motorcycle Book. Dorling-Kindersley. p. 181. ISBN 0-7513-0043-8.
- GB patent 693646, Earles, Ernest, "Motor cycle front wheel forks", published 1953-07-01
- Robert Smith (May–June 2011). "A Brief History of Girder Forks". Motorcycle Classics. Retrieved 2011-05-20.
- Cossalter, V. "BMW Telelever and telescopic forks: which is better ?". Archived from the original on 2010-05-16. Retrieved 2012-04-07.
- Hossack Design Retrieved 2014-03-16
- "Coaxial steering and suspension for motorcycle". Retrieved 2006-12-14.
- "MotoCzysz". 2006. Archived from the original on 1 December 2006. Retrieved 2006-12-14.
- Willoughby, Vic (1977) . "Ner-a-Car". Classic Motorcycles (Third impression ed.). Hamlyn. pp. 30–32. ISBN 0-600-31870-2.
- Foale, Tony. "STEER FOR THE FUTURE". Retrieved 2006-12-09.
- McClellan, Don. "The Bike, Yamaha USA". Archived from the original on 2007-05-28. Retrieved 2006-12-09.
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- Wilson, Hugo (1995). "The Directory of Motorcycles". The Encyclopedia of the Motorcycle. London: Dorling Kindersley. p. 241. ISBN 0-7513-0206-6.
- "Lot 417: The ex-Mead & Tomkinson, 1976 Laverda 1,000cc ‘Nessie’ Endurance Racing Prototype - Bonhams". Bonhams. 20 October 2007. Retrieved 3 February 2014.