Silicon carbide: Difference between revisions

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| Name = Silicon carbide
| Name = Silicon carbide
| ImageFile = Silicon-carbide-3D-balls.png
| ImageFile = SiC p1390066.jpg
| ImageSize = 140px
| ImageName = Ball-and-stick model of part of a crystal of SiC
| ImageFile1 = silicon carbide detail.jpg
| ImageSize1 = 140px
| OtherNames =
| OtherNames =
| Section1 = {{Chembox Identifiers
| Section1 = {{Chembox Identifiers
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| MolarMass = 40.0962 g/mol
| MolarMass = 40.0962 g/mol
| Appearance = transparent to black powder depending on purity
| Appearance = transparent to black powder depending on purity
| Density = 3.217 g/cm<sup>3</sup> for all [[polytypes]] <ref>Pradyot Patnaik. ''Handbook of Inorganic Chemicals''. McGraw-Hill, 2002, ISBN 0070494398</ref>
| Density = 3.21 g/cm<sup>3</sup> (all [[polytypes]]) <ref>{{cite book| author =P. Patnaik| title = Handbook of Inorganic Chemicals| publisher =McGraw-Hill| year =2002| isbn =0070494398}}</ref>
| Solubility = insoluble
| Solubility = insoluble
| SolubleOther = insoluble in [[acid]]
| SolubleOther = insoluble in [[acid]]
| MeltingPt = 2730°C (decomposes)
| MeltingPt = 2730°C (decomposes)
| BoilingPt =
| BoilingPt =
| BandGap =
| BandGap = 2.36 eV (cubic), 2.9-3.3 eV (other polytypes)
| ElectronMobility = ~900 cm<sup>2</sup>/(V*s) (all polytypes)
| ElectronMobility = ~900 cm<sup>2</sup>/(V*s) (all polytypes)
| ThermalConductivity = ~4 W/(cm*K) (all polytypes)
| ThermalConductivity =
| RefractIndex = 2.697 (all polytypes)
| RefractIndex = 2.55 (infrared; all polytypes) <ref name=ioffe/>
}}
}}
| Section7 = {{Chembox Hazards
| Section7 = {{Chembox Hazards
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'''Silicon carbide''' ({{Silicon}}{{Carbon}}), also known as '''''carborundum''''', is a [[Chemical compound|compound]] of [[silicon]] and [[carbon]]. It is widely known as a synthetic compound that is traditionally used as an [[abrasive]], but nowadays is seeing applications in semiconductor electronics. It occurs in nature as the extremely rare mineral [[moissanite]]. High surface area SiC can also be produced from SiO<sub>2</sub> contained in plant material. Grains of silicon carbide may be bonded together by [[sintering]] to form very hard [[ceramic]]s.
'''Silicon carbide''' ({{Silicon}}{{Carbon}}), also known as '''''carborundum''''', is a [[Chemical compound|compound]] of [[silicon]] and [[carbon]] with a chemical formula SiC. It occurs in nature as the extremely rare mineral [[moissanite]]. Silicon carbide powder has been mass produced since 1893 for use as an [[abrasive]]. Grains of silicon carbide can be bonded together by [[sintering]] to form very hard [[ceramic]]s which are widely used in applications requiring high endurance, such as car brakes and [[ceramic plate]]s in [[bulletproof vest]]s. Electronic applications of silicon carbide as [[light emitting diode]] and [[Cat's whisker detector|detector]] in early radios have been demonstrated around 1907, and nowadays SiC is widely used in high-temperature semiconductor electronics. Silicon carbide with high surface area can be produced from SiO<sub>2</sub> contained in plant material.


==Discovery and early production==
==Production==
Early, non-systematic and often non-recognized syntheses of silicon carbide had been reported by Despretz (1849), Marsden (1880) and Colson (1882).<ref>{{cite book| url = http://books.google.com/books?id=ObwHdIT0C0QC| page =115 | title = Carbide, nitride, and boride materials synthesis and processing | author = A. W. Weimer| publisher = Springer| year = 1997| isbn = 0412540606}}</ref> Wide-scale production is credited to [[Edward Goodrich Acheson]] around 1893. He patented the method for making silicon carbide powder on [[February 28]], [[1893]].<ref>{{US patent|492767}} -- ''Production of artificial crystalline carbonaceous material''</ref> Acheson also developed the electric batch [[furnace]] by which SiC is still made today and formed The Carborundum Company to manufacture bulk SiC, initially for use as an abrasive.<ref>{{cite news| url =http://www.scientificamericanpast.com/Scientific%20American%201890%20to%201899/5/lg/sci471894.htm | date = 4/7/1894| title =The Manufacture of Carborundum- a New Industry| accessdate=2009-06-06}}</ref> In 1900 the company settled with the [[Electric Smelting and Aluminum Company]] when a judge's decision gave "priority broadly" to its founders "for reducing ores and other substances by the incandescent method".<ref>{{cite journal|author=Mabery, Charles F.|title=Notes, On Carborundum|pages=706–707|url=http://books.google.com/books?id=fBIDAAAAYAAJ&pg=PA706|date=1900|volume=XXII|issue=Part II|journal=Journal of the American Chemical Society|publisher=Johnson Reprint Company, via Google Books scan of Harvard University copy|accessdate=2007-10-28}}</ref> It is said that Acheson was trying to dissolve carbon in molten [[corundum]] ([[alumina]]) and discovered the presence of hard, blue-black crystals which he believed to be a compound of carbon and corundum: hence carborundum. Or, he named the material "carborundum" by analogy to [[corundum]], which is another very hard substance (9 on the [[Mohs scale]]).
Due to the rarity of natural moissanite, silicon carbide is typically man-made. Most often it is used as an [[abrasive]], and more recently as a [[semiconductor]] and [[diamond simulant]] of gem quality. The simplest manufacturing process is to combine [[silica]] [[sand]] and [[carbon]] in an Acheson graphite electric resistance furnace at a high temperature, between 1600 and 2500 °C. Fine SiO<sub>2</sub> particles in plant material (i.e. rice husks) can be converted to SiC by heating in the excess carbon from the organic material<ref>Vlasov, A.S. ''Refractories and Industrial Ceramics''. vol 32 (1991) p1083.</ref>.


Historically, first use of SiC was as an abrasive. They were followed by electronic applications. In the beginning of the 20th century, silicon carbide was used as a [[Cat's whisker detector|detector]] in the first radios, <ref>{{US patent|837616}} ''Wireless telegraph system'' (silicon carbide detector), Henry H.C. Dunwoody, 1906</ref> and in 1907 [[Henry Joseph Round]] produced the first [[light emitting diode]] (LED) by applying voltage a SiC crystal and observing yellow, green and orange emission at the cathode. Those experiments were later repeated by [[Oleg Losev|O. V. Losev]] in the [[Soviet Union]] in 1923.<ref name="ultraviolet">{{ cite web | url=http://www.indiana.edu/~hightech/fpd/papers/ELDs.html | title=A History of Electroluminescent Displays | last=Hart | first=Jeffrey A. | coauthors=Stefanie Ann Lenway, Thomas Murtha }}</ref>
The material formed in the Acheson furnace varies in purity, according to its distance from the [[graphite]] [[resistor]] [[heating element|heat source]]. Colorless, pale yellow and green crystals have the highest purity and are found closest to the resistor. The color changes to blue and black at greater distance from the resistor, and these darker crystals are less pure. Nitrogen and aluminium are common impurities, and they affect the electrical conductivity of SiC.


==In nature==
Purer silicon carbide can be made by the more expensive process of [[chemical vapor deposition]] (CVD). Commercial large [[single crystal]] silicon carbide is grown using a [[physical vapor deposition|physical vapor transport]] method commonly known as modified [[Lely method]].
[[Image:Moissanite.jpg|thumb|Moissanite single crystal (~1 mm in size)]]
Naturally occurring [[moissanite]] is found only in minute quantities in certain types of meteorite and in [[corundum]] deposits and [[kimberlite]]. Virtually all of the silicon carbide sold in the world, including moissanite jewels, is [[chemical synthesis|synthetic]]. Natural moissanite was first found in 1893 as a small component of the [[Canyon Diablo meteorite]] in [[Arizona]] by Dr. [[Henri Moissan|Ferdinand Henri Moissan]], after whom the material was named in 1905.<ref>{{cite journal | author = [[Henri Moissan]] | title = Nouvelles recherches sur la météorité de Cañon Diablo | year = 1904 | journal = [[Comptes rendus]] | volume = 139| pages = 773&ndash;786| url = http://gallica.bnf.fr/ark:/12148/bpt6k30930/f773.table}}</ref> Moissan's discovery of naturally occurring SiC was initially disputed because his sample may have been contaminated by silicon carbide [[saw blade]]s that were already on the market at that time.<ref name = pierro>{{cite journal | author = Di Pierro S., Gnos E., Grobety B.H., Armbruster T., Bernasconi S.M., and Ulmer P. | year = 2003 | title = Rock-forming moissanite (natural α-silicon carbide) | journal = American Mineralogist | volume = 88 | pages = 1817&ndash;1821 | url = http://www.geoscienceworld.org/cgi/georef/2004018181}}</ref>


Analysis of SiC grains found in the Murchison carbonaceous chondrite meteorite has revealed anomalous isotopic ratios of carbon and silicon, indicating an origin from outside the solar system; 99% of these SiC grains originate around carbon-rich [[Asymptotic giant branch]] stars. SiC is commonly found around these stars as deduced from their infrared spectra.<ref>{{cite | url = http://img.chem.ucl.ac.uk/www/kelly/history.htm | title =The Astrophysical Nature of Silicon Carbide| accessdate = 2009-06-06}}</ref>
Purer silicon carbide can also be prepared by the [[thermal decomposition]] of a polymer, [[poly(methylsilyne)]], under an [[inert atmosphere]] at low temperatures. Relative to the CVD process, the pyrolysis method is advantageous because the polymer can be formed into various shapes prior to thermalization into the ceramic.


==Discovery==
==Production==
Due to the rarity of natural moissanite, silicon carbide is typically man-made. Most often it is used as an [[abrasive]], and more recently as a [[semiconductor]] and [[diamond simulant]] of gem quality. The simplest manufacturing process is to combine [[silica]] [[sand]] and [[carbon]] in an Acheson graphite electric resistance furnace at a high temperature, between 1600 and 2500 °C. Fine SiO<sub>2</sub> particles in plant material (i.e. rice husks) can be converted to SiC by heating in the excess carbon from the organic material<ref>{{cite journal| author = A.S. Vlasov| title = Refractories and Industrial Ceramics| volume = 32 | year =1991| page=1083}}</ref>.
[[Image:SiC p1390066.jpg|thumb|Silicon carbide [[single crystal]] from one of the [[Minatec]] laboratories]]
The material was manufactured by [[Edward Goodrich Acheson]] around 1893, and he not only developed the electric batch [[furnace]] by which SiC is still made today but also formed The Carborundum Company to manufacture it in bulk, initially for use as an abrasive. In 1900 the company settled with the [[Electric Smelting and Aluminum Company]] when a judge's decision gave "priority broadly" to its founders "for reducing ores and other substances by the incandescent method".<ref>{{cite journal|author=Mabery, Charles F.|title=Notes, On Carborundum|pages=706–707|url=http://books.google.com/books?id=fBIDAAAAYAAJ&pg=PA706|date=1900|volume=XXII|issue=Part II|journal=Journal of the American Chemical Society|publisher=Johnson Reprint Company, via Google Books scan of Harvard University copy|accessdate=2007-10-28}}</ref> It is said that Acheson was trying to dissolve carbon in molten [[corundum]] ([[alumina]]) and discovered the presence of hard, blue-black crystals which he believed to be a compound of carbon and corundum: hence carborundum. Or, he named the material "carborundum" by analogy to [[corundum]], which is another very hard substance (9 on the [[Mohs scale]]).


[[Image:SiC crystals.JPG|thumb|Greenish synthetic SiC crystals ~3 mm in diameter]]
===In nature===
The material formed in the Acheson furnace varies in purity, according to its distance from the [[graphite]] [[resistor]] [[heating element|heat source]]. Colorless, pale yellow and green crystals have the highest purity and are found closest to the resistor. The color changes to blue and black at greater distance from the resistor, and these darker crystals are less pure. Nitrogen and aluminium are common impurities, and they affect the electrical conductivity of SiC.<ref name=growth/>
Naturally occurring [[moissanite]] is found only in minute quantities in certain types of meteorite and in [[corundum]] deposits and [[kimberlite]]. Virtually all of the silicon carbide sold in the world, including moissanite jewels, is [[chemical synthesis|synthetic]]. Natural moissanite was first found in 1893 as a small component of the [[Canyon Diablo meteorite]] in [[Arizona]] by Dr. [[Henri Moissan|Ferdinand Henri Moissan]], after whom the material was named in 1905.<ref>{{cite journal | author = [[Henri Moissan]] | title = Nouvelles recherches sur la météorité de Cañon Diablo | year = 1904 | journal = [[Comptes rendus]] | volume = 139| pages = 773&ndash;786| url = http://gallica.bnf.fr/ark:/12148/bpt6k30930/f773.table}}</ref> Moissan's discovery of naturally occurring SiC was initially disputed because his sample may have been contaminated by silicon carbide [[saw blade]]s that were already on the market at that time.<ref name = pierro>{{cite journal | author = Di Pierro S., Gnos E., Grobety B.H., Armbruster T., Bernasconi S.M., and Ulmer P. | year = 2003 | title = Rock-forming moissanite (natural α-silicon carbide) | journal = American Mineralogist | volume = 88 | pages = 1817&ndash;1821 | url = http://www.geoscienceworld.org/cgi/georef/2004018181}}</ref>


Pure silicon carbide can be made by the more expensive process of [[chemical vapor deposition]] (CVD). Commercial large [[single crystal]] silicon carbide is grown using a [[physical vapor deposition|physical vapor transport]] method commonly known as modified [[Lely method]].<ref name=growth>{{cite book| page = 19; 170-180| title = Properties of silicon carbide| author = Gary Lynn Harris| publisher = IET| year = 1995| isbn = 0852968701}}</ref> Pure silicon carbide can also be prepared by the [[thermal decomposition]] of a polymer, [[poly(methylsilyne)]], under an [[inert atmosphere]] at low temperatures. Relative to the CVD process, the pyrolysis method is advantageous because the polymer can be formed into various shapes prior to thermalization into the ceramic.<ref name=prop>{{cite book| pages=20-60| url = http://books.google.co.jp/books?id=bYms_kigMX8C&hl=en| title = SiC materials and devices| author = Yoon-Soo Park, Willardson, Eicke R Weber| publisher = Academic Press| year = 1998| isbn = 0127521607}}</ref>
Analysis of SiC grains found in the Murchison carbonaceous chondrite meteorite has revealed anomalous isotopic ratios of carbon and silicon, indicating an origin from outside the solar system.<ref>[http://img.chem.ucl.ac.uk/www/kelly/history.htm http://img.chem.ucl.ac.uk/www/kelly/history.htm]</ref> 99% of these SiC grains originate around carbon-rich [[Asymptotic giant branch]] stars. SiC is commonly found around these stars as deduced from their infrared spectra.


==Structure and properties==
==Properties==
<gallery caption="Structure of major SiC polytypes." widths="250px" heights="200px" perrow="3">
Silicon carbide exists in at least 70 crystalline forms. Alpha silicon carbide (α-SiC) is the most commonly encountered [[Polymorphism (materials science)|polymorph]]; it is formed at temperatures greater than 2000 °C and has a [[hexagonal (crystal system)|hexagonal]] [[crystal structure]] (similar to [[Wurtzite]]). The beta modification (β-SiC), with a [[zincblende (crystal structure)|zinc blende crystal structure]] (similar to [[diamond cubic|diamond]]), is formed at temperatures below 2000 °C and is shown in the structure at the top of the page. Until recently, the beta form has had relatively few commercial uses, although there is now increasing interest in its use as a support for heterogeneous catalysts, owing to its higher surface area compared to the alpha form.
Image:SiC3Cstructure.jpg| (β)3C-SiC
Image:SiC4Hstructure.jpg| 4H-SiC
Image:SiC6Hstructure.jpg| (α)6H-SiC
</gallery>


Silicon carbide exists in at least 70 crystalline forms. Alpha silicon carbide (α-SiC) is the most commonly encountered [[Polymorphism (materials science)|polymorph]]; it is formed at temperatures greater than 1700 °C and has a [[hexagonal (crystal system)|hexagonal]] [[crystal structure]] (similar to [[Wurtzite]]). The beta modification (β-SiC), with a [[zincblende (crystal structure)|zinc blende crystal structure]] (similar to [[diamond cubic|diamond]]), is formed at temperatures below 1700 °C.<ref name=muranaka/> Until recently, the beta form has had relatively few commercial uses, although there is now increasing interest in its use as a support for heterogeneous catalysts, owing to its higher surface area compared to the alpha form.
The high sublimation temperature of SiC (approximately 2700 °C) makes it useful for [[bearing (mechanical)|bearings]] and furnace parts. Silicon carbide does not melt at any known pressure. It is also highly inert chemically. There is currently much interest in its use as a [[semiconductor material]] in electronics, where its high [[thermal conductivity]], high [[electric field]] breakdown strength and high maximum [[Current (electricity)|current]] density make it more promising than silicon for high-powered devices.<ref name=baliga/> In addition, it has strong coupling to [[microwave]] radiation, which together with its high sublimation point, permits practical use in heating and casting metals. SiC also has a very low [[coefficient of thermal expansion]] (4.0 &times; 10<sup>-6</sup>/K) and experiences no [[phase transition]]s that would cause discontinuities in thermal expansion.

{| class="wikitable" border="1" cellpadding="3" cellspacing="0" style="margin:10px" align="right"
|+ Properties of major SiC polytypes<ref name=ioffe>{{cite web| url = http://www.ioffe.ru/SVA/NSM/Semicond/SiC/| title = Properties of Silicon Carbide (SiC)| publisher = Ioffe Institute| accessdate = 2009-06-06}}</ref><ref name=prop>{{cite book| pages=1-18| url = http://books.google.co.jp/books?id=bYms_kigMX8C&hl=en| title = SiC materials and devices| author = Yoon-Soo Park, Willardson, Eicke R Weber| publisher = Academic Press| year = 1998| isbn = 0127521607}}</ref>
!Polytype
!3C (β)
!4H
!6H (α)
|-
!Crystal structure
|Zinc blende (cubic)
|Hexagonal
|Hexagonal
|-
!Space group
|T<sup>2</sup><sub>d</sub>-F43m
|C<sup>4</sup><sub>6v</sub>-P6<sub>3</sub>mc
|C<sup>4</sup><sub>6v</sub>-P6<sub>3</sub>mc
|-
![[Pearson symbol]]
|cF8
|hP8
|hP12
|-
!Lattice constants (Å)
|4.3596
|3.0730; 10.053
|3.0730; 15.11
|-
!Density (g/cm<sup>3</sup>)
|3.21
|3.21
|3.21
|-
![[Bandgap]] (eV)
|2.36
|3.23
|3.05
|-
![[Bulk modulus]] (GPa)
|250
|220
|220
|-
![[Thermal conductivity]] (W/cm K)
|3.6
|3.7
|4.9
|-
|}


Pure SiC is colorless. The brown to black color of industrial product results from [[iron]] impurities. The rainbow-like lustre of the crystals is caused by a [[passivation layer]] of [[silicon dioxide]] that forms on the surface.
Pure SiC is colorless. The brown to black color of industrial product results from [[iron]] impurities. The rainbow-like lustre of the crystals is caused by a [[passivation layer]] of [[silicon dioxide]] that forms on the surface.

The high sublimation temperature of SiC (approximately 2700 °C) makes it useful for [[bearing (mechanical)|bearings]] and furnace parts. Silicon carbide does not melt at any known pressure. It is also highly inert chemically. There is currently much interest in its use as a [[semiconductor material]] in electronics, where its high [[thermal conductivity]], high [[electric field]] breakdown strength and high maximum [[Current (electricity)|current]] density make it more promising than silicon for high-powered devices.<ref name=baliga/> SiC also has a very low [[coefficient of thermal expansion]] (4.0 &times; 10<sup>-6</sup>/K) and experiences no [[phase transition]]s that would cause discontinuities in thermal expansion.<ref name=growth/>

==Electrical conductivity==
Silicon carbide is semiconductors, which can be doped n-type by [[nitrogen]] or [[gallium]] and p-type by [[beryllium]], [[boron]] or [[aluminium]]. Metallic conductivity has been achieved by heavy doping with boron, aluminium or nitrogen. Superconductivity has been detected in 3C-SiC:Al, 3C-SiC:B and 6H-SiC:B at the same temperature of 1.5 K. <ref name=kriener>{{cite journal | author = M. Kriener ''et al.'' | journal = Sci. Technol. Adv. Mater. | volume = 9 | year = 2008| page = 044205 | title = Superconductivity in heavily boron-doped silicon carbide| url = http://www.iop.org/EJ/article/1468-6996/9/4/044205/stam8_4_044205.pdf| doi =10.1088/1468-6996/9/4/044205}}</ref> or aluminum.<ref name=muranaka>{{cite journal | author = T. Muranaka ''et al.'' | journal = Sci. Technol. Adv. Mater. | volume = 9 | year = 2008| page = 044204 | title =Superconductivity in carrier-doped silicon carbide| url = http://www.iop.org/EJ/article/1468-6996/9/4/044204/stam8_4_044204.pdf| doi = 10.1088/1468-6996/9/4/044204 }}</ref>. A crucial difference is however observed for the magnetic field behavior between aluminum and boron doping: SiC:Al is [[Type II superconductor|type-II]], same as Si:B. On the contrary, SiC:B is [[Type I superconductor|type-I]]. In attempt to explain this difference, it was noted that Si sites are more important than carbon sites for superconductivity in SiC. Whereas boron substitutes carbon in SiC, Al substitutes Si sites. Therefore, Al and B "see" different environment that might explain different properties of SiC:Al and SiC:B.<ref>{{cite journal | author = Y. Yanase and N. Yorozu | title =Superconductivity in compensated and uncompensated semiconductors | journal = Sci. Technol. Adv. Mater. | volume = 9 | year = 2008| page = 044201 | url = http://www.iop.org/EJ/article/1468-6996/9/4/044201/stam8_4_044201.pdf| doi =10.1088/1468-6996/9/4/044201}}</ref>


==Uses==
==Uses==
===Abrasive and cutting tools===
===Semiconductor===
In the arts, silicon carbide is a popular [[abrasive]] in modern [[lapidary]] due to the durability and low cost of the material. In manufacturing, it is used for its hardness in [[abrasive machining]] processes such as [[grinding]], [[Honing (metalworking)|honing]], [[water-jet cutting]] and [[sandblasting]]. Particles of silicon carbide are laminated to paper to create [[sandpaper]]s and the grip tape on [[skateboard]]s.
Pure α-SiC is an [[intrinsic semiconductor]] with [[band gap]]s of 3.28 eV (4H) and 3.03 eV (6H) respectively.<ref>[http://www.ioffe.ru/SVA/NSM/Semicond/SiC/bandstr.html#Basic NSM Archive - Silicon Carbide (SiC) - Band structure<!-- Bot generated title -->]</ref> Historically it was used in early radio as a [[Cat's whisker detector|detector]].


In 1982 an exceptionally strong composite of [[aluminium oxide]] and silicon carbide [[whisker (metallurgy)|whiskers]] has been discovered. Development of this laboratory-produced composite to a commercial product took only three years. In 1985, the first commercial cutting tools made from this alumina and silicon carbide whisker-reinforced composite were introduced by the Advanced Composite Materials Corporation (ACMC) and Greenleaf Corporation.<ref>{{cite book| url = http://books.google.co.jp/books?id=oSYdgu3on_oC&hl=en| page = 312| title= Handbook of ceramic composites| author = Narottam P. Bansal| publisher = Springer| year = 2005| isbn = 1402081332}}</ref>

===Structural material===
[[Image:Bodyarmor.jpg|thumb|left|Cilicon carbide is used for inner plates of ballistic vests]]
In the 1980s and 1990s, silicon carbide was studied on several research programs for high-temperature gas turbines in the [[United States]], [[Japan]], and [[Europe]]. The components were intended to replace [[nickel]] [[superalloy]] [[turbine]] blades or nozzle vanes. However, none of these projects resulted in a production quantity, mainly because of its low impact resistance and its low fracture [[toughness]].

Like other hard ceramics (namely [[alumina]] and [[boron carbide]]), silicon carbide is used in [[composite armour|composite armor]] (e.g. [[Chobham armour|Chobham armor]]), and in [[ceramic plate]]s in [[bulletproof vest]]s. [[Dragon Skin (body armor)|Dragon Skin]], which is produced by [[Pinnacle Armor]], uses disks of silicon carbide.

===Autombile parts===
[[Image:PCCB Brake Carrera GT.jpg|thumb|The Porsche Carrera GT's carbon-ceramic (silicon carbide) [[disc brake]]]]
Silicon-infiltrated [[reinforced carbon-carbon|carbon-carbon composite]] is used for high performance "[[ceramic]]" [[disc brake|brake discs]] as it is able to withstand extreme temperatures. The silicon reacts with the graphite in the carbon-carbon composite to become carbon fiber reinforced silicon carbide (C/SiC). These discs are used on some road going sports cars, including the [[Porsche Carrera GT]], the [[Bugatti Veyron]], [[Bentley]]s, [[Ferrari]]s, [[Lamborghini]]s, and some specific high performance [[Audi]]s. Silicon carbide is also used in a [[sinter]]ed form for [[diesel particulate filter]]s.

===Electronic===
====Lightning arrestors====
====Lightning arrestors====
The earliest electrical application of SiC was in [[lightning arrester]]s in electric power systems. These devices must exhibit high [[electrical resistance|resistance]] until the [[voltage]] across them reaches a certain threshold ''V<sub>T</sub>'', at which point their resistance must drop to a lower level and maintain this level until the applied voltage drops below ''V<sub>T</sub>''.
The earliest electrical application of SiC was in [[lightning arrester]]s in electric power systems. These devices must exhibit high [[electrical resistance|resistance]] until the [[voltage]] across them reaches a certain threshold ''V<sub>T</sub>'', at which point their resistance must drop to a lower level and maintain this level until the applied voltage drops below ''V<sub>T</sub>''.
Line 76: Line 144:


Pure SiC is a poor [[electrical conductor]]. Addition of suitable [[dopant]]s significantly enhances its conductivity. Typically, such material has a negative temperature coefficient between room temperature and about 900 °C, and [[positive temperature coefficient]] at higher temperatures, making it suitable material for high temperature [[heating element]]s.
Pure SiC is a poor [[electrical conductor]]. Addition of suitable [[dopant]]s significantly enhances its conductivity. Typically, such material has a negative temperature coefficient between room temperature and about 900 °C, and [[positive temperature coefficient]] at higher temperatures, making it suitable material for high temperature [[heating element]]s.

====Ultraviolet detector====
Silicon carbide is also used as an [[ultraviolet]] detector. [[Nikola Tesla]], around the turn of the 20th century, performed a variety of experiments with carborundum. [[Electroluminescence]] of silicon carbide was observed by Captain [[Henry Joseph Round]] in 1907 and by [[Oleg Losev|O. V. Losev]] in the [[Soviet Union]] in 1923.<ref name="ultraviolet">{{ cite web | url=http://www.indiana.edu/~hightech/fpd/papers/ELDs.html | title=A History of Electroluminescent Displays | last=Hart | first=Jeffrey A. | coauthors=Stefanie Ann Lenway, Thomas Murtha }}</ref>

===Structural material===
In the 1980s and 1990s, silicon carbide was studied on several research programs for high-temperature gas turbines in the [[United States]], [[Japan]], and [[Europe]]. The components were intended to replace [[nickel]] [[superalloy]] [[turbine]] blades or nozzle vanes. However, none of these projects resulted in a production quantity, mainly because of its low impact resistance and its low fracture [[toughness]].


===Astronomy===
===Astronomy===
[[Image:SiCmirror.JPG|thumb|1.5m unpolished SiC wafer for a telescope mirror]]
[[Image:SiCmirror.JPG|thumb|left|1.5m unpolished SiC wafer for a telescope mirror]]

Silicon carbide's hardness and rigidity make it a desirable [[mirror]] material for [[astronomy|astronomical]] work, although its properties also make manufacturing and designing such mirrors quite difficult.
Silicon carbide's hardness and rigidity make it a desirable [[mirror]] material for [[astronomy|astronomical]] work, although its properties also make manufacturing and designing such mirrors quite difficult.


While rare on Earth, silicon carbide is remarkably common in space. It is a common form of stardust found around carbon-rich stars, and examples of this stardust have been found in pristine condition in primitive (unaltered) meteorites. The silicon carbide found in space and in meteorites is almost exclusively the beta-polymorph.
While rare on Earth, silicon carbide is remarkably common in space. It is a common form of stardust found around carbon-rich stars, and examples of this stardust have been found in pristine condition in primitive (unaltered) meteorites. The silicon carbide found in space and in meteorites is almost exclusively the beta-polymorph.

Silicon carbide may be a major component of the mantles of as-yet hypothetical [[carbon planet]]s.

===Abrasive===
In the arts, silicon carbide is a popular [[abrasive]] in modern [[lapidary]] due to the durability and low cost of the material.

In manufacturing, it is used for its hardness in [[abrasive machining]] processes such as [[grinding]], [[Honing (metalworking)|honing]], [[water-jet cutting]] and [[sandblasting]].

Particles of silicon carbide are laminated to paper to create [[sandpaper]]s and the grip tape on [[skateboard]]s.

===Disc brake===
Silicon-infiltrated [[reinforced carbon-carbon|carbon-carbon composite]] is used for high performance "[[ceramic]]" [[disc brake|brake discs]] as it is able to withstand extreme temperatures. The silicon reacts with the graphite in the carbon-carbon composite to become carbon fiber reinforced silicon carbide (C/SiC). These discs are used on some road going sports cars, including the [[Porsche Carrera GT]], the [[Bugatti Veyron]], [[Bentley]]s, [[Ferrari]]s, [[Lamborghini]]s, and some specific high performance [[Audi]]s.

===Clutch===
[[Porsche Carrera GT]]

===Diesel particulate filter===
Silicon carbide is used in a [[sinter]]ed form for [[diesel particulate filter]]s.


===Thin filament pyrometry===
===Thin filament pyrometry===
[[File:SiCpyrometer.jpg|thumb|Image of the test flame and glowing SiC fibers. The flame is about 7 cm tall.]]
Silicon carbide fibers are used to measure gas temperatures in a diagnostic technique called [[thin filament pyrometry]].
Silicon carbide fibers are used to measure gas temperatures in an optical technique called [[thin filament pyrometry]]. It involves the placement of a thin filament in a hot gas stream. Radiative emissions from the filament can be correlated with filament temperature. Filaments are SiC fibers with a diameter of 15 micrometres, that is 5 times thinner than human hair. Because the fibers are so thin, they do little to disturb the flame and their temperature remains close to that of the local gas. Temperatures of about 800 - 2500 K can be measured.<ref>{{cite news| publisher= NASA| url = http://www.grc.nasa.gov/WWW/RT/2003/6000/6711sunderland.html| title = Thin-Filament Pyrometry Developed for Measuring Temperatures in Flames | accessdate = 2009-06-06}}</ref>

===Ceramic membrane===
Silicon carbide is used for producing ceramic membranes for industrial processes, yielding high fluxes due to the sintering process.

===Cutting tools===
In 1982 at the [[Oak Ridge National Laboratory|Oak Ridge National Laboratories]], [[George Wei]], [[Terry Tiegs]], and [[Paul Becher]] discovered a composite of [[aluminium oxide]] and silicon carbide [[whisker (metallurgy)|whiskers]]. This material proved to be exceptionally strong. Development of this laboratory-produced composite to a commercial product took only three years. In 1985, the first commercial cutting tools made from this alumina and silicon carbide whisker-reinforced composite were introduced by the Advanced Composite Materials Corporation (ACMC) and Greenleaf Corporation.


===Heating element===
===Heating element===
Line 122: Line 160:


===Nuclear fuel===
===Nuclear fuel===
Silicon carbide is often used as a layer of the [[TRISO]] coating for the [[nuclear fuel]] elements of [[high temperature gas cooled reactor]]s or [[very high temperature reactor]]s such as the [[Pebble Bed Reactor]].
Silicon carbide is often used as a layer of the [[TRISO|tristructural-isotropic]] coating for the [[nuclear fuel]] elements of [[high temperature gas cooled reactor]]s or [[very high temperature reactor]]s such as the [[Pebble Bed Reactor]]. Silicon carbide provides the mechanical stability to the fuel and is the main diffusion barrier to the release of fission products.<ref>{{cite journal| journal = Journal of Nuclear Materials| volume = 392| year = 2009| page = 219| doi = 10.1016/j.jnucmat.2009.03.013| title = TRISO coated fuel particles with enhanced SiC properties | author= E. López-Honorato ''et al.''}}</ref>


===Jewelry===
===Jewelry===
[[Image:MoissaniteRoundJewel.jpg|thumb|left|Gem-cut synthetic silicon carbide]]
As a [[Gemstone]] used in [[jewellery|jewelry]], silicon carbide is called '''Moissanite''' after the jewel's discoverer Dr. [[Henri Moissan]]. Moissanite is similar to [[diamond]] in several important respects: it is transparent and hard (9-9.5) on the [[Mohs scale of mineral hardness|Mohs scale]] compared to 10 for diamond), with a [[refractive index]] between 2.65 and 2.69 (compared to 2.42 for diamond). Moissanite is somewhat harder than common [[cubic zirconia]]. Unlike diamond, Moissanite can be strongly [[birefringent]]. This quality is desirable in some optical applications, but not in gemstones. For this reason, Moissanite jewels are cut along the [[optic axis]] of the crystal to minimize birefringent effects. It is lighter (density 3.22 vs. 3.56), and much more resistant to heat. This results in a stone of higher [[Lustre (mineralogy)|lustre]], sharper facets and good resilience. Loose moissanite stones may be placed directly into ring moulds; unlike diamond, which burns at 800 °C, moissanite remains undamaged by temperatures up to twice the 900 °C melting point of [[carat (purity)|18k]] [[gold]].
As a [[Gemstone]] used in [[jewellery|jewelry]], silicon carbide is called Moissanite after the mineral name. Moissanite is similar to [[diamond]] in several important respects: it is transparent and hard (9-9.5) on the [[Mohs scale of mineral hardness|Mohs scale]] compared to 10 for diamond), with a [[refractive index]] between 2.65 and 2.69 (compared to 2.42 for diamond). Moissanite is somewhat harder than common [[cubic zirconia]]. Unlike diamond, Moissanite can be strongly [[birefringent]]. This quality is desirable in some optical applications, but not in gemstones. For this reason, Moissanite jewels are cut along the [[optic axis]] of the crystal to minimize birefringent effects. It is lighter (density 3.22 vs. 3.56), and much more resistant to heat. This results in a stone of higher [[Lustre (mineralogy)|lustre]], sharper facets and good resilience. Loose moissanite stones may be placed directly into ring moulds; unlike diamond, which burns at 800 °C, moissanite remains undamaged by temperatures up to twice the 900 °C melting point of [[carat (purity)|18k]] [[gold]]. Moissanite has become popular as a diamond substitute, and may be misidentified as diamond, since its [[thermal conductivity]] is much closer to that of diamond than any other diamond substitutes. It can be distinguished from diamond by its [[birefringence]] and a very slight green or yellow fluorescence under ultraviolet light.<ref name=don>{{cite book| author = M. O'Donoghue | title = Gems | publisher = Elsevier| year = 2006| ISBN = 0-75-065856-8 | page = 89}}</ref>

Moissanite has become popular as a diamond substitute, and may be misidentified as diamond, since its [[thermal conductivity]] is much closer to that of diamond than any other diamond substitutes. It can be distinguished from diamond by its [[birefringence]] and a very slight green or yellow fluorescence under ultraviolet light.


===Steel===
===Steel===
[[Image:Silicon carbide chunk.jpg|thumb|300px|right|Piece of silicon carbide used in steel making]]
[[Image:Silicon carbide chunk.jpg|thumb|right|Piece of silicon carbide used in steel making]]


Silicon carbide dissolved in a [[basic oxygen furnace]] used for making [[steel]] acts as a [[fuel]] and provides energy which increases the scrap to hot metal ratio.<ref name="http://www.millerandco.com/products/briquettes_steel/">[http://www.millerandco.com/products/briquettes_steel/ http://www.millerandco.com/products/briquettes_steel/]</ref> It can also be used to raise tap temperatures and adjust the carbon content.
Silicon carbide dissolved in a [[basic oxygen furnace]] used for making [[steel]] acts as a [[fuel]] and provides energy which increases the scrap to hot metal ratio. It can also be used to raise tap temperatures and adjust the carbon content. Use of silicon carbide costs less than of [[ferrosilicon]] and [[carbon]] combination, produces cleaner steel due to low level of [[trace element]]s, it has a low gas content and it does not lower the temperature of steel. <ref>{{cite web| url = http://www.millerandco.com/products/briquettes_steel/| accessdate = 2009-06-06| title=Silicon carbide (steel industry)}}</ref>

90% silicon carbide is used by the steel industry as a [[ladle (metallurgy)|ladle]] [[deoxidizer]],
a source of [[silicon]] and [[carbon]] in the [[Ladle (metallurgy)|ladle]], an [[electric furnace]] [[slag]] deoxidizer, and as a synthetic slag additive.<ref name="http://www.millerandco.com/products/briquettes_steel/specifications/briq90.htm">[http://www.millerandco.com/products/briquettes_steel/specifications/briq90.htm http://www.millerandco.com/products/briquettes_steel/specifications/briq90.htm]</ref> According to Miller and Company,<ref name="http://www.millerandco.com/">[http://www.millerandco.com/ Miller and Company]</ref> it costs less than [[ferrosilicon]] and [[carbon]] combination, produces cleaner steel due to low level of [[trace element]]s, it has a low gas content, it does not lower the temperature of steel, and it has an abundant world wide supply. The silicon carbide used as a steel additive or fuel comes as a granular product in either bulk and bags.

50% and 65% silicon carbide are used in the [[steel industry]] for processing steel and iron scrap. Typically supplied as [[Cinder block|blocks]] and made from silicon carbide crucible scrap, it helps extend the hot metal supply and raises the tap temperature.<ref name="http://www.millerandco.com/products/briquettes_steel/specifications/briq65.htm">[http://www.millerandco.com/products/briquettes_steel/specifications/briq65.htm http://www.millerandco.com/products/briquettes_steel/specifications/briq65.htm]</ref> The [[Cinder block|blocks]] are typically made using an automated [[concrete block]] making machine, and utilize [[water]] and [[limestone]] [[cement]] as a binder.

===Armor===
Like other hard ceramics (namely [[alumina]] and [[boron carbide]]), silicon carbide is used in [[composite armour|composite armor]] (e.g. [[Chobham armour|Chobham armor]]), and in [[ceramic plate]]s in [[bulletproof vest]]s. [[Dragon Skin body armor|Dragon Skin]], which is produced by [[Pinnacle Armor]], uses disks of silicon carbide.


===Catalyst support===
===Catalyst support===
The natural resistance to oxidation exhibited by silicon carbide, as well as the discovery of new ways to synthesize the higher surface area beta form, has led to significant interest in its use as a heterogeneous catalyst support. The beta cubic form has already been employed for several years as a catalyst support for the oxidation of C4 hydrocarbons, such as n-butane, to maleic anhydride.
The natural resistance to oxidation exhibited by silicon carbide, as well as the discovery of new ways to synthesize the higher surface area β-SiC form, has led to significant interest in its use as a heterogeneous catalyst support. The cubic β-SiC form has already been employed as a catalyst support for the oxidation of hydrocarbons, such as n-butane, to maleic anhydride.<ref>{{cite book|page = 258| url = http://books.google.co.jp/books?id=s_1SomN_GVQC&hl=en| title = Handbook of commercial catalysts: heterogeneous catalysts| author = Howard F. Rase| publisher = CRC Press| year = 2000| isbn = 0849394171}}</ref><ref>{{cite journal| url = http://www.springerlink.com/content/wu66736471800223/| title = High surface area silicon carbide from rice husk: A support material for catalysts}}</ref>

==In popular culture==
* In [[Edgar Rice Burroughs]]' [[Barsoom]] series, "carborundum" is used as building material for city walls.
* In [[2001: A Space Odyssey (novel)|2001: A Space Odyssey]] by [[Arthur C. Clarke]] (and the related series of books and films) the [[The Monolith|monolith]]s (or at least their exteriors) were made of silicon carbide
* In the ''[[Discworld]]'' novel ''[[Monstrous Regiment (novel)|Monstrous Regiment]]'': Carborundum is the name of the Troll that enlists.
* In the movie [[Snatch (film)|Snatch]], a pawn shop employee (Sol) determines a diamond is actually Moissanite, much to the dismay of the thief (Bad Boy Lincoln) who stole the ring.
* The name of the material is part of the pun "[[Illegitimi non carborundum]]" ([[Dog Latin]] for "don't let the bastards grind you down"), which figures into a football fight song of [[Harvard University]] among other things.

==Patents and trademarks==
Edward Goodrich Acheson (1856–1931) patented the method for making silicon carbide powder on [[February 28]], [[1893]]. On [[May 19]], [[1896]], he was also issued a patent for an electrical furnace used to produce silicon carbide.<ref>{{US patent|492767}} -- ''Production of artificial crystalline carbonaceous material''</ref> Carborundum is a trademark of [[Saint-Gobain]] Abrasives.


==See also==
==See also==
Line 159: Line 178:
* [[Carborundum printmaking]]
* [[Carborundum printmaking]]


==References==
==Notes and references==
{{reflist}}
{{reflist|2}}


==External links==
==External links==
*[http://www.ioffe.ru/SVA/NSM/Semicond/SiC/index.html Database of silicon carbide properties (Ioffe inst.)]
* [http://img.chem.ucl.ac.uk/www/kelly/moissanite.htm A Brief History of Silicon Carbide] Dr J F Kelly, University of London
* [http://img.chem.ucl.ac.uk/www/kelly/moissanite.htm A Brief History of Silicon Carbide] Dr J F Kelly, University of London
* [http://www.ssaccchina.com/english/chineseshou.asp Database of silicon carbide properties for China]
* [http://physchem.ox.ac.uk/MSDS/SI/silicon_carbide.html Material Safety Data Sheet] for Silicon Carbide
* [http://physchem.ox.ac.uk/MSDS/SI/silicon_carbide.html Material Safety Data Sheet] for Silicon Carbide
* [http://www.mindat.org/min-2743.html Mindat.org]
* [http://www.mindat.org/min-2743.html Moissanite on Mindat.org]
* [http://www.farlang.com/gemstones/us-geol-survey-1905/page_040 discovery of Moissanite by Moissan] Moissan studied Meteorites. George Frederick Kunz describes this discovery in USGS annual report.
* [http://www.scientificamericanpast.com/Scientific%20American%201890%20to%201899/5/lg/sci471894.htm 4/7/1894;The Manufacture of Carborundum- a New Industry]
* [http://www.springerlink.com/content/wu66736471800223/ High surface area silicon carbide from rice husk: A support material for catalysts]


{{Silicon compounds}}
{{Silicon compounds}}

[[Category:Carbides]]
[[Category:Carbides]]
[[Category:Silicon compounds]]
[[Category:Silicon compounds]]

Revision as of 07:55, 15 June 2009

Silicon carbide
Identifiers
ECHA InfoCard 100.006.357 Edit this at Wikidata
RTECS number
  • VW0450000
Properties
SiC
Molar mass 40.0962 g/mol
Appearance transparent to black powder depending on purity
Density 3.21 g/cm3 (all polytypes) [1]
Melting point 2730°C (decomposes)
insoluble
Solubility insoluble in acid
Electron mobility ~900 cm2/(V*s) (all polytypes)
2.55 (infrared; all polytypes) [2]
Hazards
NFPA 704 (fire diamond)
NFPA 704 four-colored diamondHealth 1: Exposure would cause irritation but only minor residual injury. E.g. turpentineFlammability 0: Will not burn. E.g. waterInstability 0: Normally stable, even under fire exposure conditions, and is not reactive with water. E.g. liquid nitrogenSpecial hazards (white): no code
1
0
0
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).

Silicon carbide (Template:SiliconTemplate:Carbon), also known as carborundum, is a compound of silicon and carbon with a chemical formula SiC. It occurs in nature as the extremely rare mineral moissanite. Silicon carbide powder has been mass produced since 1893 for use as an abrasive. Grains of silicon carbide can be bonded together by sintering to form very hard ceramics which are widely used in applications requiring high endurance, such as car brakes and ceramic plates in bulletproof vests. Electronic applications of silicon carbide as light emitting diode and detector in early radios have been demonstrated around 1907, and nowadays SiC is widely used in high-temperature semiconductor electronics. Silicon carbide with high surface area can be produced from SiO2 contained in plant material.

Discovery and early production

Early, non-systematic and often non-recognized syntheses of silicon carbide had been reported by Despretz (1849), Marsden (1880) and Colson (1882).[3] Wide-scale production is credited to Edward Goodrich Acheson around 1893. He patented the method for making silicon carbide powder on February 28, 1893.[4] Acheson also developed the electric batch furnace by which SiC is still made today and formed The Carborundum Company to manufacture bulk SiC, initially for use as an abrasive.[5] In 1900 the company settled with the Electric Smelting and Aluminum Company when a judge's decision gave "priority broadly" to its founders "for reducing ores and other substances by the incandescent method".[6] It is said that Acheson was trying to dissolve carbon in molten corundum (alumina) and discovered the presence of hard, blue-black crystals which he believed to be a compound of carbon and corundum: hence carborundum. Or, he named the material "carborundum" by analogy to corundum, which is another very hard substance (9 on the Mohs scale).

Historically, first use of SiC was as an abrasive. They were followed by electronic applications. In the beginning of the 20th century, silicon carbide was used as a detector in the first radios, [7] and in 1907 Henry Joseph Round produced the first light emitting diode (LED) by applying voltage a SiC crystal and observing yellow, green and orange emission at the cathode. Those experiments were later repeated by O. V. Losev in the Soviet Union in 1923.[8]

In nature

Moissanite single crystal (~1 mm in size)

Naturally occurring moissanite is found only in minute quantities in certain types of meteorite and in corundum deposits and kimberlite. Virtually all of the silicon carbide sold in the world, including moissanite jewels, is synthetic. Natural moissanite was first found in 1893 as a small component of the Canyon Diablo meteorite in Arizona by Dr. Ferdinand Henri Moissan, after whom the material was named in 1905.[9] Moissan's discovery of naturally occurring SiC was initially disputed because his sample may have been contaminated by silicon carbide saw blades that were already on the market at that time.[10]

Analysis of SiC grains found in the Murchison carbonaceous chondrite meteorite has revealed anomalous isotopic ratios of carbon and silicon, indicating an origin from outside the solar system; 99% of these SiC grains originate around carbon-rich Asymptotic giant branch stars. SiC is commonly found around these stars as deduced from their infrared spectra.[11]

Production

Due to the rarity of natural moissanite, silicon carbide is typically man-made. Most often it is used as an abrasive, and more recently as a semiconductor and diamond simulant of gem quality. The simplest manufacturing process is to combine silica sand and carbon in an Acheson graphite electric resistance furnace at a high temperature, between 1600 and 2500 °C. Fine SiO2 particles in plant material (i.e. rice husks) can be converted to SiC by heating in the excess carbon from the organic material[12].

Greenish synthetic SiC crystals ~3 mm in diameter

The material formed in the Acheson furnace varies in purity, according to its distance from the graphite resistor heat source. Colorless, pale yellow and green crystals have the highest purity and are found closest to the resistor. The color changes to blue and black at greater distance from the resistor, and these darker crystals are less pure. Nitrogen and aluminium are common impurities, and they affect the electrical conductivity of SiC.[13]

Pure silicon carbide can be made by the more expensive process of chemical vapor deposition (CVD). Commercial large single crystal silicon carbide is grown using a physical vapor transport method commonly known as modified Lely method.[13] Pure silicon carbide can also be prepared by the thermal decomposition of a polymer, poly(methylsilyne), under an inert atmosphere at low temperatures. Relative to the CVD process, the pyrolysis method is advantageous because the polymer can be formed into various shapes prior to thermalization into the ceramic.[14]

Structure and properties

Silicon carbide exists in at least 70 crystalline forms. Alpha silicon carbide (α-SiC) is the most commonly encountered polymorph; it is formed at temperatures greater than 1700 °C and has a hexagonal crystal structure (similar to Wurtzite). The beta modification (β-SiC), with a zinc blende crystal structure (similar to diamond), is formed at temperatures below 1700 °C.[15] Until recently, the beta form has had relatively few commercial uses, although there is now increasing interest in its use as a support for heterogeneous catalysts, owing to its higher surface area compared to the alpha form.

Properties of major SiC polytypes[2][14]
Polytype 3C (β) 4H 6H (α)
Crystal structure Zinc blende (cubic) Hexagonal Hexagonal
Space group T2d-F43m C46v-P63mc C46v-P63mc
Pearson symbol cF8 hP8 hP12
Lattice constants (Å) 4.3596 3.0730; 10.053 3.0730; 15.11
Density (g/cm3) 3.21 3.21 3.21
Bandgap (eV) 2.36 3.23 3.05
Bulk modulus (GPa) 250 220 220
Thermal conductivity (W/cm K) 3.6 3.7 4.9

Pure SiC is colorless. The brown to black color of industrial product results from iron impurities. The rainbow-like lustre of the crystals is caused by a passivation layer of silicon dioxide that forms on the surface.

The high sublimation temperature of SiC (approximately 2700 °C) makes it useful for bearings and furnace parts. Silicon carbide does not melt at any known pressure. It is also highly inert chemically. There is currently much interest in its use as a semiconductor material in electronics, where its high thermal conductivity, high electric field breakdown strength and high maximum current density make it more promising than silicon for high-powered devices.[16] SiC also has a very low coefficient of thermal expansion (4.0 × 10-6/K) and experiences no phase transitions that would cause discontinuities in thermal expansion.[13]

Electrical conductivity

Silicon carbide is semiconductors, which can be doped n-type by nitrogen or gallium and p-type by beryllium, boron or aluminium. Metallic conductivity has been achieved by heavy doping with boron, aluminium or nitrogen. Superconductivity has been detected in 3C-SiC:Al, 3C-SiC:B and 6H-SiC:B at the same temperature of 1.5 K. [17] or aluminum.[15]. A crucial difference is however observed for the magnetic field behavior between aluminum and boron doping: SiC:Al is type-II, same as Si:B. On the contrary, SiC:B is type-I. In attempt to explain this difference, it was noted that Si sites are more important than carbon sites for superconductivity in SiC. Whereas boron substitutes carbon in SiC, Al substitutes Si sites. Therefore, Al and B "see" different environment that might explain different properties of SiC:Al and SiC:B.[18]

Uses

Abrasive and cutting tools

In the arts, silicon carbide is a popular abrasive in modern lapidary due to the durability and low cost of the material. In manufacturing, it is used for its hardness in abrasive machining processes such as grinding, honing, water-jet cutting and sandblasting. Particles of silicon carbide are laminated to paper to create sandpapers and the grip tape on skateboards.

In 1982 an exceptionally strong composite of aluminium oxide and silicon carbide whiskers has been discovered. Development of this laboratory-produced composite to a commercial product took only three years. In 1985, the first commercial cutting tools made from this alumina and silicon carbide whisker-reinforced composite were introduced by the Advanced Composite Materials Corporation (ACMC) and Greenleaf Corporation.[19]

Structural material

Cilicon carbide is used for inner plates of ballistic vests

In the 1980s and 1990s, silicon carbide was studied on several research programs for high-temperature gas turbines in the United States, Japan, and Europe. The components were intended to replace nickel superalloy turbine blades or nozzle vanes. However, none of these projects resulted in a production quantity, mainly because of its low impact resistance and its low fracture toughness.

Like other hard ceramics (namely alumina and boron carbide), silicon carbide is used in composite armor (e.g. Chobham armor), and in ceramic plates in bulletproof vests. Dragon Skin, which is produced by Pinnacle Armor, uses disks of silicon carbide.

Autombile parts

The Porsche Carrera GT's carbon-ceramic (silicon carbide) disc brake

Silicon-infiltrated carbon-carbon composite is used for high performance "ceramic" brake discs as it is able to withstand extreme temperatures. The silicon reacts with the graphite in the carbon-carbon composite to become carbon fiber reinforced silicon carbide (C/SiC). These discs are used on some road going sports cars, including the Porsche Carrera GT, the Bugatti Veyron, Bentleys, Ferraris, Lamborghinis, and some specific high performance Audis. Silicon carbide is also used in a sintered form for diesel particulate filters.

Electronic

Lightning arrestors

The earliest electrical application of SiC was in lightning arresters in electric power systems. These devices must exhibit high resistance until the voltage across them reaches a certain threshold VT, at which point their resistance must drop to a lower level and maintain this level until the applied voltage drops below VT.

It was recognized early on that SiC had such a voltage-dependent resistance, and so columns of SiC pellets were connected between high-voltage power lines and the earth. When a lightning strike to the line raises the line voltage sufficiently, the SiC column will conduct, allowing strike current to pass harmlessly to the earth instead of along the power line. Such SiC columns proved to conduct significantly at normal power-line operating voltages and thus had to be placed in series with a spark gap. This spark gap is ionized and rendered conductive when lightning raises the voltage of the power line conductor, thus effectively connecting the SiC column between the power conductor and the earth. Spark gaps used in lightning arrestors are unreliable, either failing to strike an arc when needed or failing to turn off afterwards, in the latter case due to material failure or contamination by dust or salt. Usages of SiC columns was originally intended as a way to eliminate the need for the spark gap in a lightning arrester. Gapped SiC lightning arresters were used as lightning-protection tool and sold under GE and Westinghouse brand names, among others. The gapped SiC arrester has been largely displaced by no-gap varistors that use columns of zinc oxide pellets.

Circuit elements

Silicon carbide is used for blue LEDs, ultrafast, high-voltage Schottky diodes, MOSFETs and high temperature thyristors for high-power switching.[16] Currently, problems with the interface of SiC with silicon dioxide has hampered the development of SiC based power MOSFET and IGBTs. Another problem is that SiC itself breaks down at high electric fields due to the formation of extended stacking faults, but this problem may have been resolved relatively recently.[20]

High-temperature applications

Due to its high thermal conductivity, SiC is also used as substrate for other semiconductor materials such as gallium nitride. Due to its wide band gap, SiC-based parts are capable of operating at high temperature (over 350 °C), which together with good thermal conductivity of SiC makes SiC devices good candidates for elevated temperature applications. SiC devices also possess increased tolerance to radiation damage, making SiC a desirable material for defense and aerospace applications. Gallium nitride is itself also an alternative material in many applications. Although diamond has an even higher band gap, SiC-based devices are easier to manufacture because is more convenient to grow an insulating layer of silicon dioxide on the surface of a silicon carbide wafer than it is on diamond.

Pure SiC is a poor electrical conductor. Addition of suitable dopants significantly enhances its conductivity. Typically, such material has a negative temperature coefficient between room temperature and about 900 °C, and positive temperature coefficient at higher temperatures, making it suitable material for high temperature heating elements.

Astronomy

File:SiCmirror.JPG
1.5m unpolished SiC wafer for a telescope mirror

Silicon carbide's hardness and rigidity make it a desirable mirror material for astronomical work, although its properties also make manufacturing and designing such mirrors quite difficult.

While rare on Earth, silicon carbide is remarkably common in space. It is a common form of stardust found around carbon-rich stars, and examples of this stardust have been found in pristine condition in primitive (unaltered) meteorites. The silicon carbide found in space and in meteorites is almost exclusively the beta-polymorph.

Thin filament pyrometry

Image of the test flame and glowing SiC fibers. The flame is about 7 cm tall.

Silicon carbide fibers are used to measure gas temperatures in an optical technique called thin filament pyrometry. It involves the placement of a thin filament in a hot gas stream. Radiative emissions from the filament can be correlated with filament temperature. Filaments are SiC fibers with a diameter of 15 micrometres, that is 5 times thinner than human hair. Because the fibers are so thin, they do little to disturb the flame and their temperature remains close to that of the local gas. Temperatures of about 800 - 2500 K can be measured.[21]

Heating element

References to silicon carbide heating elements exist from the early 20th century when they were produced by Acheson's Carborundum Co. in the U.S. and EKL in Berlin. Silicon carbide offered increased operating temperatures compared with metallic heaters, although the operating temperature was limited initially by the water-cooled terminals, which brought the electric current to the silicon carbide hot zone. The terminals were not attached to the hot zone, but were held in place by weights, or springs. Operating temperature and efficiency was later increased by the use of separate low resistance silicon carbide "cold ends", usually of a larger diameter than the hot zone, but still held in place only by mechanical pressure. The development of reaction-bonding techniques led to the introduction of jointed elements. Initially, these featured larger diameter cold ends, but by the 1940s, equal diameter elements were being produced. From the 1960s onwards, one-piece elements were produced, with cold ends created by filling the pore volume with a silicon alloy. Another one-piece technique is to cut a spiral slot in a homogeneous tube where the hot section is desired. Further developments have included the production of multi-leg elements, where two or more legs are joined to a common bridge, and the production of high density, reaction-bonded elements, which provide additional resistance to oxidation and chemical attack. Silicon carbide elements are used today in the melting of non-ferrous metals and glasses, heat treatment of metals, float glass production, production of ceramics and electronics components, etc.

Nuclear fuel

Silicon carbide is often used as a layer of the tristructural-isotropic coating for the nuclear fuel elements of high temperature gas cooled reactors or very high temperature reactors such as the Pebble Bed Reactor. Silicon carbide provides the mechanical stability to the fuel and is the main diffusion barrier to the release of fission products.[22]

Jewelry

File:MoissaniteRoundJewel.jpg
Gem-cut synthetic silicon carbide

As a Gemstone used in jewelry, silicon carbide is called Moissanite after the mineral name. Moissanite is similar to diamond in several important respects: it is transparent and hard (9-9.5) on the Mohs scale compared to 10 for diamond), with a refractive index between 2.65 and 2.69 (compared to 2.42 for diamond). Moissanite is somewhat harder than common cubic zirconia. Unlike diamond, Moissanite can be strongly birefringent. This quality is desirable in some optical applications, but not in gemstones. For this reason, Moissanite jewels are cut along the optic axis of the crystal to minimize birefringent effects. It is lighter (density 3.22 vs. 3.56), and much more resistant to heat. This results in a stone of higher lustre, sharper facets and good resilience. Loose moissanite stones may be placed directly into ring moulds; unlike diamond, which burns at 800 °C, moissanite remains undamaged by temperatures up to twice the 900 °C melting point of 18k gold. Moissanite has become popular as a diamond substitute, and may be misidentified as diamond, since its thermal conductivity is much closer to that of diamond than any other diamond substitutes. It can be distinguished from diamond by its birefringence and a very slight green or yellow fluorescence under ultraviolet light.[23]

Steel

Piece of silicon carbide used in steel making

Silicon carbide dissolved in a basic oxygen furnace used for making steel acts as a fuel and provides energy which increases the scrap to hot metal ratio. It can also be used to raise tap temperatures and adjust the carbon content. Use of silicon carbide costs less than of ferrosilicon and carbon combination, produces cleaner steel due to low level of trace elements, it has a low gas content and it does not lower the temperature of steel. [24]

Catalyst support

The natural resistance to oxidation exhibited by silicon carbide, as well as the discovery of new ways to synthesize the higher surface area β-SiC form, has led to significant interest in its use as a heterogeneous catalyst support. The cubic β-SiC form has already been employed as a catalyst support for the oxidation of hydrocarbons, such as n-butane, to maleic anhydride.[25][26]

See also

References

  1. ^ P. Patnaik (2002). Handbook of Inorganic Chemicals. McGraw-Hill. ISBN 0070494398.
  2. ^ a b "Properties of Silicon Carbide (SiC)". Ioffe Institute. Retrieved 2009-06-06.
  3. ^ A. W. Weimer (1997). Carbide, nitride, and boride materials synthesis and processing. Springer. p. 115. ISBN 0412540606.
  4. ^ U.S. patent 492,767 -- Production of artificial crystalline carbonaceous material
  5. ^ "The Manufacture of Carborundum- a New Industry". 4/7/1894. Retrieved 2009-06-06. {{cite news}}: Check date values in: |date= (help)
  6. ^ Mabery, Charles F. (1900). "Notes, On Carborundum". Journal of the American Chemical Society. XXII (Part II). Johnson Reprint Company, via Google Books scan of Harvard University copy: 706–707. Retrieved 2007-10-28.
  7. ^ U.S. patent 837,616 Wireless telegraph system (silicon carbide detector), Henry H.C. Dunwoody, 1906
  8. ^ Hart, Jeffrey A. "A History of Electroluminescent Displays". {{cite web}}: Unknown parameter |coauthors= ignored (|author= suggested) (help)
  9. ^ Henri Moissan (1904). "Nouvelles recherches sur la météorité de Cañon Diablo". Comptes rendus. 139: 773–786.
  10. ^ Di Pierro S., Gnos E., Grobety B.H., Armbruster T., Bernasconi S.M., and Ulmer P. (2003). "Rock-forming moissanite (natural α-silicon carbide)". American Mineralogist. 88: 1817–1821.{{cite journal}}: CS1 maint: multiple names: authors list (link)
  11. ^ The Astrophysical Nature of Silicon Carbide, retrieved 2009-06-06
  12. ^ A.S. Vlasov (1991). "Refractories and Industrial Ceramics". 32: 1083. {{cite journal}}: Cite journal requires |journal= (help)
  13. ^ a b c Gary Lynn Harris (1995). Properties of silicon carbide. IET. p. 19; 170-180. ISBN 0852968701.
  14. ^ a b Yoon-Soo Park, Willardson, Eicke R Weber (1998). SiC materials and devices. Academic Press. pp. 20–60. ISBN 0127521607.{{cite book}}: CS1 maint: multiple names: authors list (link) Cite error: The named reference "prop" was defined multiple times with different content (see the help page).
  15. ^ a b T. Muranaka; et al. (2008). "Superconductivity in carrier-doped silicon carbide" (PDF). Sci. Technol. Adv. Mater. 9: 044204. doi:10.1088/1468-6996/9/4/044204. {{cite journal}}: Explicit use of et al. in: |author= (help)
  16. ^ a b Bhatnagar, M. (1993). "Comparison of 6H-SiC, 3C-SiC, and Si for power devices" (PDF). IEEE Transactions on Electron Devices. 40 (3): 645–655. doi:10.1109/16.199372. {{cite journal}}: Unknown parameter |coauthors= ignored (|author= suggested) (help); Unknown parameter |month= ignored (help)
  17. ^ M. Kriener; et al. (2008). "Superconductivity in heavily boron-doped silicon carbide" (PDF). Sci. Technol. Adv. Mater. 9: 044205. doi:10.1088/1468-6996/9/4/044205. {{cite journal}}: Explicit use of et al. in: |author= (help)
  18. ^ Y. Yanase and N. Yorozu (2008). "Superconductivity in compensated and uncompensated semiconductors" (PDF). Sci. Technol. Adv. Mater. 9: 044201. doi:10.1088/1468-6996/9/4/044201.
  19. ^ Narottam P. Bansal (2005). Handbook of ceramic composites. Springer. p. 312. ISBN 1402081332.
  20. ^ Madar, Roland (2004-08-26). "Materials science: Silicon carbide in contention". Nature. 430 (430): 974–975. doi:10.1038/430974a. Retrieved 2008-06-06.
  21. ^ "Thin-Filament Pyrometry Developed for Measuring Temperatures in Flames". NASA. Retrieved 2009-06-06.
  22. ^ E. López-Honorato; et al. (2009). "TRISO coated fuel particles with enhanced SiC properties". Journal of Nuclear Materials. 392: 219. doi:10.1016/j.jnucmat.2009.03.013. {{cite journal}}: Explicit use of et al. in: |author= (help)
  23. ^ M. O'Donoghue (2006). Gems. Elsevier. p. 89. ISBN 0-75-065856-8.
  24. ^ "Silicon carbide (steel industry)". Retrieved 2009-06-06.
  25. ^ Howard F. Rase (2000). Handbook of commercial catalysts: heterogeneous catalysts. CRC Press. p. 258. ISBN 0849394171.
  26. ^ "High surface area silicon carbide from rice husk: A support material for catalysts". {{cite journal}}: Cite journal requires |journal= (help)

External links