Refrigerant

A refrigerant is a compound used in a heat cycle that reversibly undergoes a phase change from a gas to a liquid. Traditionally, fluorocarbons, especially chlorofluorocarbons were used as refrigerants, but they are being phased out because of their ozone depletion effects. Other refrigerants are ammonia, sulfur dioxide, carbon dioxide, and non-halogenated hydrocarbons such as methane.

Physical properties

The ideal refrigerant has good thermodynamic properties, is unreactive chemically, and safe. The desired thermodynamic properties are a boiling point somewhat below the target temperature, a high heat of vaporization, a moderate density in liquid form, a relatively high density in gaseous form, and a high critical temperature. Since boiling point and gas density are affected by pressure, refrigerants may be made more suitable for a particular application by choice of operating pressure. These properties are ideally met by the chlorofluorocarbons.

Corrosion properties are a matter of materials compatibility with the mechanical components: compressor, piping, evaporator, and condenser. Safety considerations include toxicity and flammability.

History

Until concerns about depletion of the ozone layer arose in the 1980s, the most widely used refrigerants were the halomethanes R-12 and R-22, with R-12 being more common in automotive air conditioning and small refrigerators, and R-22 being used for residential and light commercial air conditioning, refrigerators, and freezers. Some very early systems used R-11 because its relatively high boiling point allows low-pressure systems to be constructed, reducing the mechanical strength required for components. New production of R-12 ceased in the United States in 1995, and R-22 is to be phased out by 2020. R-134a and certain blends are now replacing chlorinated compounds. One popular 50/50 blend of R-32 and R-125 now being increasingly substituted for R-22 is R410A, often marketed under the trade name Puron. Another popular blend of R-32, R-125, and R-134a with a higher critical temperature, and lower GWP than R-410A is R-407C. While the R-22 and other ozone depleting refrigerants are being phased out, they still have value and can be easily sold.

Following the ban on CFCs and HCFCs, substances used as substitute refrigerants such as FCs and HFCs have also come under criticism. They are currently subject to prohibition discussions on account of their harmful effect on the climate. In 1997, FCs and HFCs were included in the Kyoto Protocol to the Framework Convention on Climate Change. In 2006, the EU adopted a Regulation on fluorinated greenhouse gases, which makes stipulations regarding the use of FCs and HFCs with the intention of reducing their emissions. The provisions do not affect climate-neutral natural refrigerants.

Early mechanical refrigeration systems employed sulfur dioxide gas or anhydrous ammonia, with small home refrigerators primarily using the former. Being toxic, sulfur dioxide rapidly disappeared from the market with the introduction of chlorofluorocarbons. Ammonia (R717) has been used in industrial refrigeration plants for more than 130 years and is deemed to be environment-friendly, economical, and energy-efficient. The natural refrigerant carbon dioxide (R744) has a similarly long tradition in refrigeration technology.

Occasionally, one may encounter older machines which used other transitional refrigerants such as methyl formate, chloromethane, or dichlormethane (called carrene in the trade). Perhaps the most common of these to still retain a charge are the methyl formate Monitor Top refrigerators produced by General Electric.

Use of highly purified propane as a refrigerant is gaining favor, especially in systems designed for R-22. Moreover, propane is nontoxic. An odorant, such as ethyl mercaptan, can be added in trace amounts to alert persons of system leaks.

Uses

Natural refrigerants such as ammonia, carbon dioxide and non-halogenated hydrocarbons preserve the ozone layer and have no (ammonia) or only a low (carbon dioxide, hydrocarbons) global warming potential. They are used in air-conditioning systems for buildings, in sport and leisure facilities, in the chemical/pharmaceutical industry, in the automotive industry and above all in the food industry (production, storage, retailing). New applications are opening up for natural refrigerants for example in vehicle air-conditioning.

Emissions from automotive air-conditioning are a growing concern because of their impact on climate change. From 2011 on, the European Union will phase out refrigerants with a global warming potential (GWP) of more than 150 in automotive air conditioning (GWP = 100 year warming potential of one kilogram of a gas relative to one kilogram of CO₂). This will ban potent greenhouse gases such as the refrigerant HFC-134a—which has a GWP of 1410—to promote safe and energy-efficient refrigerants. One of the most promising alternatives is the natural refrigerant CO₂ (R-744). Carbon dioxide is non-flammable, non-ozone depleting, has a global warming potential of 1, but is toxic and potentially lethal in concentrations above 5% by volume. R-744 can be used as a working fluid in climate control systems for cars, residential air conditioning, hot water pumps, commercial refrigeration, and vending machines.

Disposal

As of July 1, 1992 it is illegal to release refrigerants into the atmosphere (intentional or accidental) because they can cause severe damage to the ozone layer. When CFCs are removed they should be recycled to clean out any contaminants and return it to a usable condition. Refrigerants should never be mixed together. Some CFCs must be managed as hazardous waste even if recycled, and special precautions are required for their transport, depending on the legislation of the country's government.

Refrigerants by class

Refrigerants may be divided into three classes according to their manner of absorption or extraction of heat from the substances to be refrigerated:

• Class 1: This class includes refrigerants that cool by phase change (typically boiling), using the refrigerant's latent heat.
• Class 2: These refrigerants cool by temperature change or 'sensible heat', the quantity of heat being the specific heat capacity x the temperature change. They are air, calcium chloride brine, sodium chloride brine, alcohol, and similar nonfreezing solutions. The purpose of Class 2 refrigerants is to receive a reduction of temperature from Class 1 refrigerants and convey this lower temperature to the area to be air-conditioned.
• Class 3: This group consists of solutions that contain absorbed vapors of liquefiable agents or refrigerating media. These solutions function by nature of their ability to carry liquefiable vapors, which produce a cooling effect by the absorption of their heat of solution. They can also be classified into many categories.

Main article: List of refrigerants

The R-# numbering system was developed by DuPont and systematically identifies the molecular structure of refrigerants made with a single halogenated hydrocarbon. The meaning of the codes is as follows:

• Adding 90 to the number gives three digits which stands for the number of carbon, hydrogen and fluorine atoms, respectively.
• Remaining bonds not accounted for are occupied by chlorine atoms.
• A suffix of a lower-case letter a, b, or c indicates increasingly unsymmetrical isomers.
• As a special case, the R-400 series is made up of zeotropic blends (those where the boiling point of constituent compounds differs enough to lead to changes in relative concentration because of fractional distillation) and the R-500 series is made up of so-called azeotropic blends. The rightmost digit is assigned arbitrarily by ASHRAE, an industry organization.

For example, R-134a has 4 fluorine atoms, 2 hydrogen atoms, 2 carbon atoms, with an empirical formula of tetrafluoroethane. The "a" suffix indicates that the isomer is unbalanced by one atom, giving 1,1,1,2-Tetrafluoroethane. R-134 without the "a" suffix would have a molecular structure of 1,1,2,2-Tetrafluoroethane—a compound not especially effective as a refrigerant.

The same numbers are used with an R- prefix for generic refrigerants, with a "Propellant" prefix (e.g., "Propellant 12") for the same chemical used as a propellant for an aerosol spray, and with trade names for the compounds, such as "Freon 12". Recently, a practice of using HFC- for hydrofluorocarbons, CFC- for chlorofluorocarbons, and HCFC- for hydrochlorofluorocarbons has arisen, because of the regulatory differences among these groups.

Blends

• R-401A is a HCFC zeotropic blend of R-32, R-152a, and R-124. It is designed as a replacement for R-12.
• R-404A is a HCFC "nearly azeotropic" blend of 52 wt.% R-143a, 44 wt.% R-125, and 4 wt.% R-134a. It is designed as a replacement of R-22 and R-502 CFC. Its boiling point at normal pressure is -46.5 °C, its liquid density is 0.485 g/cm³.
• R-406A is a zeotropic blend of 55 wt.% R-22, 4 wt.% R-600a, and 41 wt.% R-142b.
• R-407A is a HCFC zeotropic blend of 20 wt.% R-32, 40 wt.% R-125, and 40 wt.% R-134a.
• R-407C is a zeotropic hydrofluorocarbon blend of R-32, R-125, and R-134a. The R-32 serves to provide the heat capacity, R-125 decreases flammability, R-134a reduces pressure.
• R-408A is a zeotropic HCFC blend of R-22, R-125, and R-143a. It is a substitute for R-502. Its boiling point is -44.4 °C.
• R-409A is a zeotropic HCFC blend of R-22, R-124, and R-142b. Its boiling point is -35.3 °C. Its critical temperatiure is 109.4 °C.
• R-410A is a near-azeotropic blend of R-32 and R-125. The US Environmental Protection Agency recognizes it as an acceptable substitute for R-22 in household and light commercial air conditioning systems. It appears to have gained widespread market acceptance under several trade names.
• R-500 is an azeotropic blend of 73.8 wt.% R-12 and 26.2 wt.% of R-152a.
• R-502 is an azeotropic blend of R-22 and R-115.

See also

• List of refrigerants
• Refrigerant reclamation

External links

• US Environmental Protection Agency page on the GWPs of various substances
• Fluorocarbons as Refrigerants
• Refrigerant