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An inboard braking system is an automobile technology wherein the disc brakes are mounted on the chassis of the vehicle, rather than directly on the wheel hubs. The advantage is a reduction in the unsprung weight of the wheel hubs, as this no longer includes the brake discs and calipers.
Inboard brakes are fitted to a driven axle of the car, as they require a drive shaft to link the wheel to the brake. Most have thus been used for rear-wheel drive cars, although four-wheel drive and some front-wheel drives have also used them. A rare few rear wheel drive racing cars have also used inboard front discs, accepting the need to provide a drive shaft just to gain the unsprung weight advantage.
Excepting the case of vehicles with beam axles and vehicles having no suspension, in practice it is normal for inboard brakes to be mounted rigidly with respect to the body of the vehicle, often to the differential casing. This is done to move the weight of the braking mechanism from being carried by the wheels directly (unsprung weight), to being carried indirectly by the wheels via the suspension (sprung mass). This then necessitates a means of transferring braking torque from the brake mechanism to the wheel, which is capable of operating despite the relative movement between body and wheel. Driven wheels already have shafting (or chains in older vehicles) which serve this purpose so there is no penalty for them, but undriven wheels require a similar mechanism which is then called a brake shaft.
The benefit of such a system is primarily the reduction of unsprung weight which improves handling and ride. The suspension does not have to resist twisting when the brakes are applied. The wheels don't enclose the brake mechanism allowing greater flexibility in wheel offset, and placement of suspension members. It is also much easier to protect the brake mechanism from the outside environment, and protect it from water, dust, and oil. Of secondary importance is flexible brake pipes are avoided; rigid pipes allow increases in brake fluid pressure, allowing for a smaller disc to manage a given braking torque.
The mechanical disadvantages are largely those of added complexity. Undriven wheels require a brake shaft. It is more difficult to arrange for cooling air to flow over the wheel, and air ducting can be required, to prevent brake fade.
There can be practical difficulties in servicing the brake mechanism. Instead of simply removing a wheel to renew pads and discs, the vehicle may need to be jacked up, so a mechanic can work underneath the vehicle. Additionally renewing brake discs can require dismantling the half axle. This greatly discourages their use in motorsport, and the additional time makes for greater labour cost when servicing these parts.
This system was more common in the 1960s, found on such cars as the Jaguar E-Type and Citroën 2CV. The Hummer H1 is one of the few modern vehicles fitted with inboard brakes, to accommodate each wheel's portal gear system.
Hybrid gasoline/electric vehicles may be considered to have partial inboard braking, because the devices used for the regenerative part of the braking are usually mounted inboard.
Cars with inboard brakes
- Alfa Romeo Alfasud, an unusual example where the front wheels have inboard discs.
- Alfetta, GTV, GTV6, Giulietta, 75 / Milano, 90, SZ
- Audi 100
- British Racing Motors: Some BRM racing cars had a single inboard disc brake, acting on both back wheels.
- Citroën 2CV, DS, GS, SM, Ami, Dyane, Axel and other Citroën models
- DKW Junior plus other models
- Hummer H1
- Jaguar E-Type, Jaguar XJ (until XJ40), Jaguar XJ-S
- Lancia Aprilia, Aurelia
- Lotus Twelve racing car, and most other racing Lotuses after.
- Lotus Elite, Elan and Esprit
- Mercedes-Benz W196 and 300SLR
- Monteverdi Hai 450 SS
- Oldsmobile Toronado
- Oltcit Club
- Rover P6
- Subaru G
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