Aluminium carbide: Difference between revisions
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: 4 Al + 3 SiC → Al<sub>4</sub>C<sub>3</sub> + 3 Si |
: 4 Al + 3 SiC → Al<sub>4</sub>C<sub>3</sub> + 3 Si |
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In aluminum-matrix composites reinforced with silicon carbide, the chemical reactions between silicon carbide and molten aluminum generate a layer of aluminium carbide on the silicon carbide particles, which decreases the strength of the material, although it increases the wettability of the SiC particles.<ref>{{cite journal|authors = Urena, S. Gomez De, Gil, Escalera and Baldonedo|title = Scanning and transmission electron microscopy study of the microstructural changes occurring in aluminium matrix composites reinforced with SiC particles during casting and welding: interface reactions|year = 1999|journal = [[Journal of Microscopy]]|volume = 196|issue = 2|pages = 124–136|doi = 10.1046/j.1365-2818.1999.00610.x |
In aluminum-matrix composites reinforced with silicon carbide, the chemical reactions between silicon carbide and molten aluminum generate a layer of aluminium carbide on the silicon carbide particles, which decreases the strength of the material, although it increases the wettability of the SiC particles.<ref>{{cite journal|authors = Urena, S. Gomez De, Gil, Escalera and Baldonedo|title = Scanning and transmission electron microscopy study of the microstructural changes occurring in aluminium matrix composites reinforced with SiC particles during casting and welding: interface reactions|year = 1999|journal = [[Journal of Microscopy]]|volume = 196|issue = 2|pages = 124–136|doi = 10.1046/j.1365-2818.1999.00610.x |
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| pmid = 10540265 }}</ref> This tendency can be decreased by coating the silicon carbide particles with a suitable oxide or nitride, preoxidation of the particles to form a [[silica]] coating, or using a layer of [[sacrificial metal]].<ref>{{cite web|title |
| pmid = 10540265 }}</ref> This tendency can be decreased by coating the silicon carbide particles with a suitable oxide or nitride, preoxidation of the particles to form a [[silica]] coating, or using a layer of [[sacrificial metal]].<ref>{{cite web|title=A359/SiC/xxp: A359 Al alloy reinforced with irregularly shaped SiC particles |url=http://mmc-assess.tuwien.ac.at/data/prm/duralcan/a359_sic.htm |author=Guillermo Requena |publisher=MMC-ASSESS Metal Matrix Composites |accessdate=2007-10-07 |deadurl=yes |archiveurl=https://web.archive.org/web/20070815161346/http://mmc-assess.tuwien.ac.at/data/prm/duralcan/a359_sic.htm |archivedate=2007-08-15 }}</ref> |
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An aluminum-aluminum carbide composite material can be made by mechanical alloying, by mixing aluminum powder with [[graphite]] particles. |
An aluminum-aluminum carbide composite material can be made by mechanical alloying, by mixing aluminum powder with [[graphite]] particles. |
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==Applications== |
==Applications== |
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Aluminum carbide particles finely dispersed in aluminum matrix lower the tendency of the material to [[creep (deformation)|creep]], especially in combination with [[silicon carbide]] particles.<ref>{{cite journal|journal |
Aluminum carbide particles finely dispersed in aluminum matrix lower the tendency of the material to [[creep (deformation)|creep]], especially in combination with [[silicon carbide]] particles.<ref>{{cite journal|journal=Acta Technica CSAV |author1=S.J. Zhu |author2=L.M. Peng |author3=Q. Zhou |author4=Z.Y. Ma |author5=K. Kucharova |author6=J. Cadek |title=Creep behaviour of aluminum strengthened by fine aluminum carbide particles and reinforced by silicon carbide particulates DS Al-SiC/Al4C3composites |issue=5 |year=1998 |pages=435–455 |url=http://www.iee.cas.cz/acta/98_5a.htm |format=abstract |deadurl=yes |archiveurl=https://web.archive.org/web/20050222063327/http://www.iee.cas.cz/acta/98_5a.htm |archivedate=2005-02-22 }}</ref> |
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Aluminum carbide can be used as an [[abrasive]] in high-speed [[cutting tool]]s.<ref>Jonathan James Saveker ''et al.'' "High speed cutting tool" {{US patent|6033789}}, Issue date: Mar 7, 2000</ref> It has approximately the same hardness as [[topaz]].<ref>E. Pietsch, ed.: "Gmelins Hanbuch der anorganischen Chemie: Aluminium, Teil A", Verlag Chemie, Berlin, 1934–1935.</ref> |
Aluminum carbide can be used as an [[abrasive]] in high-speed [[cutting tool]]s.<ref>Jonathan James Saveker ''et al.'' "High speed cutting tool" {{US patent|6033789}}, Issue date: Mar 7, 2000</ref> It has approximately the same hardness as [[topaz]].<ref>E. Pietsch, ed.: "Gmelins Hanbuch der anorganischen Chemie: Aluminium, Teil A", Verlag Chemie, Berlin, 1934–1935.</ref> |
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Revision as of 01:49, 3 July 2017
| |
| Names | |
|---|---|
| Preferred IUPAC name
Aluminum carbide | |
| Other names
Aluminium carbide
| |
| Identifiers | |
3D model (JSmol)
|
|
| ChemSpider | |
| ECHA InfoCard | 100.013.706 |
| EC Number |
|
| MeSH | Aluminum+carbide |
PubChem CID
|
|
| UN number | UN 1394 |
CompTox Dashboard (EPA)
|
|
| |
| |
| Properties | |
| Al4C3 | |
| Molar mass | 143.95853 g/mol |
| Appearance | colorless (when pure) hexagonal crystals[1] |
| Odor | odorless |
| Density | 2.36 g/cm3[1] |
| Melting point | 2,200 °C (3,990 °F; 2,470 K) |
| Boiling point | decomposes at 1400 °C[2] |
| decomposes | |
| Structure | |
| Rhombohedral, hR21, space group R3m, No. 166. a = 0.3335 nm, b = 0.3335 nm, c = 0.85422 nm, α = 78.743 °, β = 78.743 °, γ = 60 °[2] | |
| Thermochemistry | |
Heat capacity (C)
|
116.8 J/mol K |
Std molar
entropy (S⦵298) |
88.95 J/mol K |
Std enthalpy of
formation (ΔfH⦵298) |
-209 kJ/mol |
Gibbs free energy (ΔfG⦵)
|
-196 kJ/mol |
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).
| |
Aluminum carbide, chemical formula Al4C3, is a carbide of aluminum. It has the appearance of pale yellow to brown crystals. It is stable up to 1400 °C. It decomposes in water with the production of methane.
Structure
Aluminum carbide has an unusual crystal structure that consists of alternating layers of Al2C and Al2C2. Each aluminum atom is coordinated to 4 carbon atoms to give a tetrahedral arrangement. Carbon atoms exist in 2 different binding environments; one is a deformed octahedron of 6 Al atoms at a distance of 217 pm. The other is a distorted trigonal bipyramidal structure of 4 Al atoms at 190–194 pm and a fifth Al atom at 221 pm.[3][4] Other carbides (IUPAC nomenclature: methides) also exhibit complex structures.
Reactions
Aluminum carbide hydrolyses with evolution of methane. The reaction proceeds at room temperature but is rapidly accelerated by heating.[5]
- Al4C3 + 12 H2O → 4 Al(OH)3 + 3 CH4
Similar reactions occur with other protic reagents:[1]
- Al4C3 + 12 HCl → 4 AlCl3 + 3 CH4
Preparation
Aluminum carbide is prepared by direct reaction of aluminum and carbon in an electric arc furnace.[3]
- 4 Al + 3 C → Al4C3
An alternative reaction begins with alumina, but it is less favorable because of generation of carbon monoxide.
- 2 Al2O3 + 9 C → Al4C3 + 6 CO
Silicon carbide also reacts with aluminum to yield Al4C3. This conversion limits the mechanical applications of SiC, because Al4C3 is more brittle than SiC.[6]
- 4 Al + 3 SiC → Al4C3 + 3 Si
In aluminum-matrix composites reinforced with silicon carbide, the chemical reactions between silicon carbide and molten aluminum generate a layer of aluminium carbide on the silicon carbide particles, which decreases the strength of the material, although it increases the wettability of the SiC particles.[7] This tendency can be decreased by coating the silicon carbide particles with a suitable oxide or nitride, preoxidation of the particles to form a silica coating, or using a layer of sacrificial metal.[8]
An aluminum-aluminum carbide composite material can be made by mechanical alloying, by mixing aluminum powder with graphite particles.
Occurrence
Small amounts of aluminum carbide are a common impurity of technical calcium carbide. In electrolytic manufacturing of aluminum, aluminum carbide forms as a corrosion product of the graphite electrodes.[9]
In metal matrix composites based on aluminum matrix reinforced with non-metal carbides (silicon carbide, boron carbide, etc.) or carbon fibres, aluminum carbide often forms as an unwanted product. In case of carbon fibre, it reacts with the aluminum matrix at temperatures above 500 °C; better wetting of the fibre and inhibition of chemical reaction can be achieved by coating it with e.g. titanium boride.[citation needed]
Applications
Aluminum carbide particles finely dispersed in aluminum matrix lower the tendency of the material to creep, especially in combination with silicon carbide particles.[10]
Aluminum carbide can be used as an abrasive in high-speed cutting tools.[11] It has approximately the same hardness as topaz.[12]
See also
References
- ^ a b c Mary Eagleson (1994). Concise encyclopedia chemistry. Walter de Gruyter. p. 52. ISBN 3-11-011451-8.
- ^ a b Gesing, T. M.; Jeitschko, W. (1995). "The Crystal Structure and Chemical Properties of U2Al3C4 and Structure Refinement of Al4C3". 50. Zeitschrift für Naturforschung B, A journal of chemical sciences: 196–200.
{{cite journal}}: Cite journal requires|journal=(help) - ^ a b Greenwood, Norman N.; Earnshaw, Alan (1997). Chemistry of the Elements (2nd ed.). Butterworth-Heinemann. p. 297. ISBN 978-0-08-037941-8.
- ^ Solozhenko, Vladimir L.; Kurakevych, Oleksandr O. (2005). "Equation of state of aluminum carbide Al4C3". Solid State Communications. 133 (6): 385–388. doi:10.1016/j.ssc.2004.11.030. ISSN 0038-1098.
- ^ qualitative inorganic analysis. CUP Archive. p. 102.
- ^ Deborah D. L. Chung (2010). Composite Materials: Functional Materials for Modern Technologies. Springer. p. 315. ISBN 1-84882-830-6.
- ^ "Scanning and transmission electron microscopy study of the microstructural changes occurring in aluminium matrix composites reinforced with SiC particles during casting and welding: interface reactions". Journal of Microscopy. 196 (2): 124–136. 1999. doi:10.1046/j.1365-2818.1999.00610.x. PMID 10540265.
{{cite journal}}: Unknown parameter|authors=ignored (help) - ^ Guillermo Requena. "A359/SiC/xxp: A359 Al alloy reinforced with irregularly shaped SiC particles". MMC-ASSESS Metal Matrix Composites. Archived from the original on 2007-08-15. Retrieved 2007-10-07.
{{cite web}}: Unknown parameter|deadurl=ignored (|url-status=suggested) (help) - ^ Jomar Thonstad; et al. (2001). Aluminum Electrolysis : Fundamentals of the Hall-Héroult Process 3rd ed. Aluminum-Verlag. p. 314. ISBN 3-87017-270-3.
- ^ S.J. Zhu; L.M. Peng; Q. Zhou; Z.Y. Ma; K. Kucharova; J. Cadek (1998). "Creep behaviour of aluminum strengthened by fine aluminum carbide particles and reinforced by silicon carbide particulates DS Al-SiC/Al4C3composites". Acta Technica CSAV (5): 435–455. Archived from the original (abstract) on 2005-02-22.
{{cite journal}}: Unknown parameter|deadurl=ignored (|url-status=suggested) (help) - ^ Jonathan James Saveker et al. "High speed cutting tool" U.S. patent 6,033,789, Issue date: Mar 7, 2000
- ^ E. Pietsch, ed.: "Gmelins Hanbuch der anorganischen Chemie: Aluminium, Teil A", Verlag Chemie, Berlin, 1934–1935.