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Big-bang firing order

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A big bang engine is an unconventional motorcycle engine designed so that most of the power strokes occur simultaneously or in close succession. This is achieved by changing the ignition timing, changing or re-timing the camshaft, and sometimes in combination with a change in crankpin angle. The goal is to change the power delivery characteristics of the engine. A regular firing multi-cylinder engine fires at approximately even intervals, giving a smooth-running engine. Because of a big bang engine's power delivery imbalance, there exists more vibration and stress in the engine.

Twins and twingles

Engine Crankshaft Ignition timing Graphical Example
Single (2-stroke)
Parallel twin
Flat twin
-
360°
180°
360-360 1-0-0-0-1-0-0-0-
BSA, Triumph, Norton, AJS, Matchless, Kawasaki W800 , Kawasaki W650 and BMW F800S
BMW R series
Single
Parallel twingle
Flat twingle
-
360°
180°
720 1-0-0-0-0-0-0-0-
2-0-0-0-0-0-0-0-
2-0-0-0-0-0-0-0-
Parallel twin 180° 180-540 1-0-1-0-0-0-0-0- 1966 Honda “Black Bomber”, Yamaha TX500, Honda CB500 Twin and Kawasaki ER-6
Parallel twin
90° V twin
270°
360°
270-450 1-0-0-1-0-0-0-0- Yamaha TRX850, Triumph's Scrambler, 2009-on Thunderbird and 2016-on Bonneville family
Yamaha MT-07, 2015-on Honda Africa Twin
Ducati, Moto Guzzi, Suzuki SV650, Honda VTR1000, Mazda R360
Parallel twin
75° V-Twin
285°
360°
285-435 1-0-0-1-0-0-0-0- KTM 790 Duke
KTM 1290 Super Duke R
60° V-Twin 360° 300-420 1-0-0-1-0-0-0-0- Aprilia
Parallel Twin
45° V twin
315°
360°
315-405 1-0-0-0-1-0-0-0- Husqvarna Nuda 900R
Harley-Davidson
45° V twingle 360° 45-675 1-1-0-0-0-0-0-0- Modified Harley-Davidson XR-750 for flat track racing

Parallel twins

The classic British parallel-twins (BSA, Triumph, Norton, AJS & Matchless) all had 360° crankshafts that, compared to a single, gave twice as many ignition pulses which were evenly spaced. However, the 360 twin had a mechanical primary engine balance that was no better than a single.

By contrast, Japanese parallel twins of the 1960s (such as the 1966 Honda “Black Bomber” and the Yamaha TX500) adopted a 180° crank that afforded perfect mechanical primary engine balance. However, the 180° crank yielded some "tingling" secondary vibration (which could be minimised with a balance shaft), and an uneven firing order.

The Yamaha TRX850 pioneered the use of a 270° crank. This configuration allowed a firing pattern more regular than a 180° crank, and less regular than a 360° crank. A 270° crank gives the best possible secondary engine balance for a parallel twin, and its exhaust note and power delivery resembles those of a 90° V-twin.

Twingles

A twingle is a four-stroke twin-cylinder engine with an altered firing order designed to give power pulses similar to a single-cylinder four-stroke engine.

Inline twins with a 360° crankpin offset or flat-twins can be easily converted into twingles by firing both of the cylinders at the same time and installing a camshaft or camshafts that operate both cylinders' valves in parallel. Because many such engines already employ the wasted spark principle, only the camshaft modification is necessary. The Vintage Dirt Track Racing Association (VDTRA) 2010 Rules have banned vintage motorcycles from being set up as a twingle.[citation needed]

V twins

A narrow angle V-twin such as the 45° Harley-Davidson naturally has slightly unevenly spaced power strokes. By changing the ignition timing on one of the cylinders by 360° the power strokes are very closely spaced. This will cause uneven fuel distribution in an engine with a single carburettor. The Harley-Davidson XR-750 with twin carburettors was a popular bike to twingle. It had great success in flattrack racing.[citation needed]

Three-cylinder engines

A straight-three engine is most often equipped with a 120° crankshaft that fires evenly every 240°. Laverda was the first one to come up with a different kind that is a ‘flat-plane’ type that has the cylinder no.1 and 3 offset by 360° while the second one is 180° offset from both outer cylinders. It was the Laverda Jota produced between 1973 and 1982.

Triumph Motorcycles Ltd is another company that played around with a different firing order on an inline-three and introduced a 'T-plane' crankshaft on the 2020 Triumph Tiger 900. In this case the cylinder no. 1 and 3 are 180° offset from each other and the cylinder no. 2 offset at 270° between them creates the T letter shaped crankshaft. Triumph has made it to improve low-end character and tractability, off-road feel and besides that it also provides a distinctive sound. There is also a similar low rpm torque as with a twin-cylinder.

Engine Crankshaft Ignition timing Graphical Example
I3 120° 240-240-240 1-0-0-1-0-0-1-0-0- Yamaha MT-09,

Triumph Street Triple & Speed Triple, Triumph Rocket III, MV Agusta Brutale series 675 & 800

I3 'T-plane' 270° 180-270-270 1-0-1-0-0-1-0-0- Triumph Tiger 900 (2020)
I3 'Flat-plane' 180° 180-180-360 1-0-1-0-1-0-0-0- 1973-1982 Laverda Jota

Four-cylinder engines

Engine Crankshaft Ignition timing Graphical Example
I4 180° 180-180-180-180 1-0-1-0-1-0-1-0- Honda CB750
I4 'Long bang' 180° 0-180-0-540 2-0-2-0-0-0-0-0- Shinya Nakano's Kawasaki Ninja ZX-RR[1]
60° V4 180° with 60° split pins 180-180-180-180 1-0-1-0-1-0-1-0- Ford Taunus and Essex V4 engines
65° V4
70° V4
90° V4
180° 180-115-180-245
180-110-180-250
180-90-180-270
1-0-1-1-0-1-0-0- Aprilia RSV4
1985–2007 Yamaha V-Max
1986– Honda VFR 750/800
90° V4 'Twin pulse'
70° 90-200-90-340 1-1-0-1-1-0-0-0- Ducati Desmosedici RR,[2] Ducati Panigale V4
90° V4 'Droner' 360° 90-270-90-270 1-1-0-0-1-1-0-0- Honda RVF400/VF/RC30/RC45
112° V4 'Big bang' (two-stroke) 0° with 180° bank split 0-68-0-292-0-68-0-292 2-2-0-0-2-2-0-0- 1990 Honda NSR500[3]
90° V4 'Screamer' (two-stroke) 180° with no bank split 90-90-90-90-90-90-90-90 1-1-1-1-1-1-1-1- 1984 Honda NSR500[4]

Note that typical two-stroke V4s have four crank throws or pins (see below) so it is important to stipulate all four crank pin phases with the two-stroke engines. The "split" in this case is referring to the difference in phase between piston pairs in "opposite" banks that would normally share a crank pin in a four-stroke engine.

The Ford V4s use split-pin crankshafts, like many 60° V6s. Just as with a boxer-four, piston pairs from opposite banks reach top-dead-centre at the same time, but with a crankpin split of only 60° instead of 180°, potentially giving a shorter and stronger or stiffer crankshaft. For 60° V6s, the crankpins are usually split the other way causing the paired pistons to reach top-dead-centre 120° apart.

Inline fours

A four-cylinder engine with a regular firing interval is sometimes referred to as a screamer. A long bang fires both pairs of cylinders in quick succession; the power delivery is identical to a parallel twin with a 180° crank and similar to a V-twin. In 2005 Kawasaki experimented with this configuration on the ZX-RR MotoGP bike.[1]

4-stroke V4

2-stroke V4

Typical two-stroke V4s have four crank throws, or crank pins, instead of the two that most four-stroke V4s have (two connecting rods sharing each pin). This is primarily because each piston needed its own sealed crankcase volume for the purposes of efficient induction, where in some cases separate crankshafts served each bank in order to achieve this.

The Honda NSR500 began and ended its life as a 'screamer', where the pistons were phased similarly to a four-stroke V-four with a 180° crank. However, in 1990 Honda set the crankpin phases of each pair of pistons within each bank to be the same (like a four-stroke 'droner': 360° crank), but with each bank's crankpins offset by 180° to each other (effectively "splitting" the pins and changing the V-angle, in terms of ignition timing). This was called a 'big bang' engine.

Yamaha created a big bang YZR500 in 1992. The YZR500 had two crankshafts like a U engine and the angle between each pair of cylinders was 90°, like a V4.

In 1997 Mick Doohan wanted to run a 180° screamer engine. HRC crew chief Jerry Burgess explains why: "The 180 got back a direct relationship between the throttle and the rear wheel, When the tire spun I could roll off without losing drive. The big bang has a lot of engine braking, so it upsets the bike into corners, then when you open the throttle you get this sudden pulse of power, which again upsets the suspension. Mick's secret is corner speed, so he needs the bike to be smooth and the 180 is much smoother."[3]

References

  1. ^ a b Kawasaki continues big bang testing, MotoGP.com, 20 March 2005, retrieved 2010-04-20
  2. ^ 2008 Ducati Desmosedici MotoGP Replica, Fast Dates, 2008, retrieved 2010-04-20
  3. ^ a b Honda NSR500 GP Racing History, Ultimate MotorCycling, 2010, archived from the original on 10 May 2010, retrieved 2010-04-20
  4. ^ NSR500, Superbike Planet, archived from the original on 2010-02-06, retrieved 2010-04-20