|The Dash 80 passing over the Washington State Olympic Peninsula with Lake Cushman, Puget Sound and Mt. Rainier in the background.|
|First flight||July 15, 1954|
|Status||On display, Steven F. Udvar-Hazy Center, Smithsonian Air and Space Museum|
|Developed into||Boeing C-135 Stratolifter
Boeing KC-135 Stratotanker
|Other name(s)||Dash 80|
|Owners and operators||Boeing|
|Preserved at||Steven F. Udvar-Hazy Center|
The Dash 80 was the prototype for the KC-135 Stratotanker and the 707 airliner. It was built in less than two years from project launch in 1952 to rollout on May 14, 1954. Its US$16 million cost was an enormous risk for the Boeing Company, which had no committed customers.
Design and development
By the late 1940s two developments encouraged Boeing to begin considering building a passenger jet. The first was the maiden flight in 1947 of the B-47 Stratojet. The second was the maiden flight in 1949 of the world’s first jet airliner, the de Havilland Comet. Boeing President Bill Allen led a company delegation to Britain in summer 1950 where they saw the Comet fly at the Farnborough Airshow, and also visited the de Havilland factory at Hatfield, Hertfordshire where the Comets were being built. Boeing felt it had mastered the swept wing and podded engines which it saw as key technologies that would enable it to improve on the Comet.
In 1950 Boeing tentatively produced a specification for a jet airliner dubbed the Model 473-60C. The airlines were unconvinced because they had no experience with jet transports and were enjoying success with piston engined aircraft such as the Douglas DC-4, DC-6, Boeing Stratocruiser and Lockheed Constellation.
Boeing was experienced at selling to the military but had not enjoyed the same success with civil airliners. This market was dominated by Douglas which was adept at meeting the needs of airlines by refining and developing its range of propeller-driven aircraft, and in 1950 was marketing the forthcoming DC-7. Boeing decided the only way to overcome the airlines' suspicion of the jet – and of itself – was to show them a completed aircraft.
As the first of a new generation of passenger jets, Boeing wanted the aircraft's model number to emphasize the difference from its previous propeller-driven aircraft which bore 300-series numbers. The 400-, 500- and 600-series were already used by missiles and other products, so Boeing decided that the jets would bear 700-series numbers, and the first would be the 707. Boeing had studied developments of its existing Model 367 (the KC-97 Stratofreighter) incorporating swept wings and podded engines; and chose to build the 367-80, which retained little of the KC-97 except the upper fuselage diameter (and the possibility of building some of the fuselage with existing tooling). Although the design was announced publicly as the Model 707, the prototype was referred to within Boeing simply as the Dash 80 or "-80".
The Dash 80 fuselage was wide enough at 132 inches (3.35 m) for five-abreast seating; two on one side of the aisle and three on the other. The fuselage diameter for the production KC-135 was widened to 144 inches (3.66 m) and Boeing originally hoped to build the 707 fuselage with that width. By the time the Boeing company committed to production, the decision had been made to design the production model 707 as a six-abreast design, with a larger 148 inches (3.76 m) diameter fuselage, after C.R. Smith, CEO of American Airlines, told Boeing he wouldn't buy the 707 unless it was an inch wider than the then-proposed Douglas DC-8 passenger jet. This decision did not unduly delay introduction of the production model since the -80 had been largely hand-built, using little production tooling.
By early 1952 the designs were complete and in April the Boeing board approved the program. Construction of the Dash 80 started in November in a walled-off section of Boeing's Renton plant. As a proof of concept prototype there was no certification and no production line and most of the parts were custom built. The aircraft was not fitted with an airline cabin; a plywood lining housed the instrumentation for the flight test program.
The Dash 80 rolled out of the factory on May 15, 1954, two years after the project was approved and 18 months after construction had started. During a series of taxi trials the port landing gear collapsed on May 22; the damage was quickly repaired and the first flight was on July 15, 1954.
Following flights revealed a propensity to "Dutch roll" - an alternating yawing and rolling motion. Boeing already had experience with this on the B-47 Stratojet and B-52 Stratofortress and had developed a yaw damper system on the B-47 that could be adapted to the Dash 80. Other problems were found with the engines and brakes, the latter once failing completely on landing causing the aircraft to overshoot the runway.
Boeing used the Dash 80 on demonstration flights for airline executives and other industry figures. These focused attention on the question of what the cabin of a passenger jet should look like. In a departure from its usual practice Boeing hired industrial design firm Walter Dorwin Teague to create a cabin as radical as the aircraft itself.
Prior to demonstration for passenger airlines, the Dash 80 was fitted with Boeing's Flying Boom for aerial refueling which served as a prototype for the KC-135 Stratotanker and its later derivatives.
The barrel roll
As part of the Dash 80's demonstration program, Bill Allen invited representatives of the Aircraft Industries Association (AIA) and International Air Transport Association (IATA) to the Seattle's 1955 Seafair and Gold Cup Hydroplane Races held on Lake Washington on August 6, 1955. The Dash 80 was scheduled to perform a simple flyover, but Boeing test pilot Alvin "Tex" Johnston instead performed two barrel rolls to show off the jet airliner.
The next day, Allen summoned Johnston to his office and told him not to perform such a maneuver again, to which Johnston replied that he was simply "selling airplanes" and asserted that doing so was completely safe.[N 1]
Boeing Chief Test Pilot John Cashman stated that just before he piloted the maiden flight of the Boeing 777 on June 12, 1994, his last instructions from then-Boeing President Phil Condit were "No rolls."
Use as an experimental aircraft
After the arrival of the first production 707 in 1957 the Dash 80 was adapted into a general experimental aircraft and used by Boeing to test a variety of new technologies and systems. One of its most important tasks during the late 1950s was to test systems for the new Boeing 727. These tests required the fitting of a fifth engine on the rear fuselage as part of tests for the 727. Other tests included experiments with different airfoil shapes and a number of high lift devices such as blown flaps in which compressed air bled from the engines is directed over the flaps to increase lift during takeoff and landing.
After 2,350 hours and 1,691 flights the aircraft was withdrawn from use in 1969 and placed in storage. On May 26, 1972 Boeing donated the 367-80 to the Smithsonian Air and Space Museum, which had designated it one of the 12 most significant aircraft of all time. For the next 18 years the aircraft was stored at a "desert boneyard" now called the 309th Aerospace Maintenance and Regeneration Group (AMARG) at Davis-Monthan Air Force Base near Tucson, Arizona before being retrieved by Boeing in 1990 for restoration. The Dash 80's final flight was to Dulles International Airport near Washington, D.C. on August 27, 2003. Repainted to its original yellow and brown Boeing livery, it was put on display at the Steven F. Udvar-Hazy Center, an annex of the Smithsonian Institution's National Air and Space Museum, located adjacent to Dulles Airport in Chantilly, Virginia.
Data from Boeing Aircraft since 1916
- Crew: three
- Length: 127 ft 10 in (39.97 m)
- Wingspan: 129 ft 8 in (39.88 m)
- Height: 38 ft (11.59 m)
- Wing area: 2,400 ft² (223 m²)
- Empty weight: 92,120 lb (41,870 kg)
- Loaded weight: 190,000 lb (86,360 kg)
- Powerplant: 4 × Pratt & Whitney JT3C turbojets, 10,000 lbf (44.5 kN) each
- Maximum speed: 582 mph (506 knots, 937 km/h) at 25,000 ft (7,600 m)
- Cruise speed: 550 mph (478 knots, 886 km/h)
- Range: 3,530 mi (3,070 nmi, 5,683 km)
- Service ceiling: 43,000 ft (13,110 m)
- Rate of climb: 2,500 ft/min (12.7 m/s)
- Related development
- Boeing RC-135
- Boeing KC-135 Stratotanker
- Boeing C-135 Stratolifter
- Boeing C-137 Stratoliner
- Boeing 707
- Boeing 720
- Boeing 727
- Boeing 737
- Aircraft of comparable role, configuration and era
- The contention that the maneuver was dangerous was refuted by Johnston himself. "It's a one-g maneuver. It's absolutely nonhazardous, but it's very impressive," explained Johnston to Allen. Other big four-engine jet aircraft have since done barrel rolls.
- Irving 1994, p. 166.
- "Boeing 367-80." National Air and Space Museum, Smithsonian Institution, 2004. Retrieved: February 22, 2007.
- Irving 1994, pp. 167–169.
- Irving 1994, p. 171.
- "707 Family." Boeing. Retrieved: April 3, 2010.
- Thompson, R.G. "Dash 80 The story of the prototype 707." Air & Space Magazine, May 1, 1987. Retrieved: April 3, 2010.
- Irving 1994, p. 173.
- Irving 1994, p. 179.
- Boeing's relationship with Walter Dorwin Teague has continued to the present day.
- "Video interview with Tex Johnston about barrel roll." aviationexplorer.com. Retrieved: April 3, 2010.
- "It's Possible to Roll This Airplane." Flying Magazine, Vol. 135, No. 5, May 2008, p. 48.
- Wallace, James. "After 40 years at Boeing, chief test pilot John Cashman is retiring." seattlepi.nwsource.com, January 12, 2007. Retrieved: April 4, 2009.
- Pither 1998, p. 13.
- Hanser, Kathleen and Claire Brown. "Historic Boeing Dash 80 Aircraft Makes Final Flight to Dulles for Display at National Air and Space Museum's Companion Facility, the Steven F. Udvar-Hazy Center." Smithsonian Institution. Retrieved: April 3, 2010.
- Bowers 1989, p. 432.
- Bowers, Peter M. Boeing aircraft since 1916. London: Putnam Aeronautical Books, 1989. ISBN 0-85177-804-6.
- Irving, Clive. Wide Body: The Making of the Boeing 747. Philadelphia: Coronet, 1994. ISBN 0-340-59983-9.
- Tony Pither. The Boeing 707 720 and C-135. Tonbridge, Kent, UK: Air-Britain (Historians) Ltd, 1998. ISBN 0-85130-236-X
- Wilson, Stewart. Airliners of the World. Fyshwick, Australia: Aerospace Publications Pty Ltd., 1999. ISBN 1-875671-44-7.
|Wikimedia Commons has media related to Boeing 367-80.|
- Boeing 367-80 history on Boeing.com
- Boeing 707 family history (including 367-80) on Boeing.com
-  LIFE photo essay 'Boeing Jet Flight' test pilot Tex Johnston on a roll
- Photo of the "Dash 80" with a 5th engine on the tail, as part of systems tests for the 727 program