|Also called||Morales Traveller (Philippines)|
Alcobendas, Spain (CKD)
|Body and chassis|
|Body style||3-door van|
|Layout||Front engine, rear-wheel drive|
Front engine, four-wheel drive
The bodyshell remained relatively unchanged throughout its 17-year production life. The Vario proved a popular base chassis for minibuses and mini-coaches. When new regulations required disabled access, a model with a wheelchair lift was made available.
The Vario was fitted with several types of Mercedes-Benz engines. Pre-2000 vehicles used a 5-cylinder OM602LA (2874 cm3) and 4-cylinder OM904LA (4250 cm3), turbocharged and intercooled diesel engine. From September 2000, Vario 618D/818D models were equipped with a 4.2-liter turbo diesel engine with intercooler and direct injection with an output of 136 or 150 hp and torque of 520 or 580 Nm, respectively. The most powerful was a 177 hp, 675Nm engine.
With the introduction of the Euro 4 emission standards, the Vario began to be equipped with OM904LA series BlueTec4 turbocharged and intercooled engine with working volume of 4250 cm3 and a power of 129, 156 or 177 hp.
Two types of gearboxes were available, a 5-speed manual and on buses, an Allison AT 545 4-speed automatic. Maximum payload was 4.4 tons with a load volume of 17.4 cubic meters. A 4x4 model was also available. All models had a suspension on parabolic leaf springs, all ventilated disc brakes and power steering.
On 27 September 2013 the last Vario rolled off the production line in Ludwigsfelde. Between 1996 and 2013 90,743 units were manufactured. The Vario was succeeded in Daimler Trucks' model range by heavier versions of the Mercedes-Benz Sprinter and lighter versions of the Mercedes-Benz Atego.
|Bore × stroke
|Prod. years||Fuel mixture|
|5-cylinder In-line diesel engine (turbocharged and intercooled)|
|512D, 612D, 812D||2874||ø89 × 92.4||OM 602 DE LA||90 (122)
|1996–2001||Distributor injection pump|
with EDC -
|4-cylinder In-line diesel engine (turbocharged and intercooled)|
|810DT||4249||ø102 × 130||OM 904 LA||75 (102)
|1996–2001||Unit pump -|
UPS Vario van in Germany in May 2005
Mercedes-Benz 814D Vario Van with a Truck bed in the Netherlands in June 2012
512D Vario Emergency doctor van in Germany in July 2007
- Vario replaces the T2 Archived 21 December 2014 at the Wayback Machine. Commercial Motor 3 October 1996
- Mercedes Vario offers variety Archived 21 December 2014 at the Wayback Machine. Commercial Motor 24 October 1996
- Mercedes-Benz Vario Archived 24 March 2014 at the Wayback Machine. Truck Planet
- Mercedes-Benz Vario Archived 21 December 2014 at the Wayback Machine. Commercial Motor 5 January 2006
- "Vario 814DA 4x4 T he number of factory-built 7.5-tonne integral panel". Commercial Motor Archive. 9 November 2006. Archived from the original on 21 December 2014.
- "Well-earned retirement". MyVan. 15 October 2013. Archived from the original on 9 November 2013.