Welding helmets are most commonly used with arc welding processes such as shielded metal arc welding, gas tungsten arc welding, and gas metal arc welding. They are necessary to prevent arc eye, a painful condition where the cornea is inflamed. Welding helmets can also prevent retina burns, which can lead to a loss of vision. Both conditions are caused by unprotected exposure to the highly concentrated ultraviolet and infrared rays emitted by the welding arc. Ultraviolet emissions from the welding arc can also damage uncovered skin, causing a sunburn-like condition in a relatively short period of welding. In addition to the radiation, gasses or splashes can also be a hazard to the skin and the eyes.
The modern welding helmet used today was first introduced in 1937 by Willson Products.
Most welding helmets include a window covered with a filter called a lens shade, through which the welder can see to work. In most helmets, the window may be made of tinted glass, tinted plastic, or a variable-density filter made from a pair of polarized lenses.
Speedglas auto-darkening filters
In 1981, a Swedish manufacturer named Hornell International introduced the Speedglas Auto-Darkening Filter, an LCD electronic shutter that darkens automatically when sensors detect the bright welding arc.
With such electronic auto-darkening helmets, the welder no longer has to get ready to weld and then nod their head to lower the helmet over their face. The advantage of an Auto-Darkening Filter (ADF) versus a traditional passive filter is that the welder does not need to adjust the position of welding helmet manually which not only saves time but also reduces the risk of exposure to the extremely bright and harmful light generated by the welding process.
In January 2004, 3M acquired all assets of Hornell, including the Adflo and Speedglas auto darkening helmets brand name and patents. Speedglas helmets are now sold by 3M.
In the 1970s and 1980s, Steve Mann introduced the Generation-1 and Generation-2 "Digital Eye Glass", initially as a vision aid to help people see better. Some of the early versions of this apparatus were built into welding helmets, and used for welding. See also, IEEE Technology & Society 31(3) and the supplemental material entitled "GlassEyes". The device is an example of the full Virtuality Mediality continuum, on both the Virtuality axis and the Mediality axis, thus being able to implement, for example, Diminished Reality.
All welding helmets are susceptible to damages such as cracks that can compromise the protection from ultraviolet and infrared rays. In addition to protecting the eyes, the helmet protects the face from hot metal sparks generated by the arc and from UV damage. When overhead welding, a leather skull cap and shoulder cover are used to prevent head and shoulder burns.
Green glass goggles are needed use for torch welding and also have ANSI standards. When viewing metal that is visibly hot (even before)(or the torch) for longer periods protection is needed for the eyes. While it seems to be low light the wavelengths are bright in non-visible spectrum. These are easier to see through and wear than helmets.
In the United States, the industry standard for welding helmets is ANSI Z87.1+ which specifies performance of a wide variety of eye protection devices. The standard requires that auto-darkening helmets provide full protection against both UV and IR even when they are not in the darkened state. The standard is voluntary, so buyers should confirm that the helmet is ANSI Z87.1 compliant (indicated by appropriate labeling).
- Elvex Safety Products How Light Affects the Eye
- "Testbericht zur Automatik-Schweißmaske Speedglas 100 von 3M". Testberichte für Testsieger (in German). 2017-01-12. Retrieved 2017-01-29.
- "One Piece Helmet Cut To Protect The Welder Popular Mechanics, August 1937 -- bottom-left of page 217
- 3M Speedglas Auto-Darkening Welding Helmet
- "Technische Entwicklung automatischer Schweißerschutzfilter". Testberichte für Testsieger (in German). 2017-01-19. Retrieved 2017-01-29.
- Wworld (2016-10-04). "Best Welding Helmets: The Comprehensive Buyer's Guide 2016". Retrieved 2016-10-04.
- Quantigraphic camera promises HDR eyesight from Father of AR, by Chris Davies, SlashGear, Sep 12th 2012
- Ackerman, Elise (31 Dec 2012). "Why Smart Glasses Might Not Make You Smarter". IEEE Spectrum. Retrieved 1 Jan 2017.
- Mann, Steve (February 1997). "Wearable Computing: A First Step Toward Personal Imaging". IEEE Computer. 30 (2).
- A magical welding helmet that lets you see the world in HDR–in real-time
- Mann, Steve (Fall 2012). "Through the Glass, Lightly". IEEE Technology & Society. 31 (3): 10–14. doi:10.1109/MTS.2012.2216592.
- "'GlassEyes': The Theory of EyeTap Digital Eye Glass, supplemental material for 'Through the Glass, Lightly'" (PDF). IEEE Technology and Society. 31 (3). Fall 2012.
- Mann, S.; Fung, J. (March 14–15, 2001). "Videoorbits on EyeTap devices for deliberately diminished reality or altering the visual perception of rigid planar patches of a real world scene". Proceedings of the Second IEEE International Symposium on Mixed Reality: 48–55.
- Robertson, Mark A.; Borman, Sean; Stevenson, Robert L. (April 2003). "Estimation-theoretic approach to dynamic range enhancement using multiple exposures". Journal of Electronic Imaging. 12 (2): 220, right column, line 26219–228.
The first report of digitally combining multiple pictures of the same scene to improve dynamic range appears to be Mann
- Miller, Mark R. (2007), Welding Licensing Exam Study Guide, McGraw-Hill Professional, p. 5, ISBN 978-0-07-149376-5.
- Jeffus, Larry (1999). Welding: Principles and Applications. Albany: Thomson Delmar. ISBN 0-8273-8240-5 .