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Inertial Upper Stage

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Painting of Ulysses deploying from STS Orbiter
The Galileo spacecraft and its attached Inertial Upper Stage (IUS) booster being deployed after being launched by the Space Shuttle Atlantis on the STS-34 mission

The Inertial Upper Stage (IUS), originally known as the Interim Upper Stage, is a two-stage solid-fueled booster rocket developed by the U.S. Air Force for the launching of large payloads from either a Titan III (later Titan IV) rocket or from the payload bay of the Space Shuttle.

Development of the IUS

During the development phase of the Space Shuttle (1969-1974), NASA, with reluctant support from the Air Force, wanted an upper stage that can be used on the Space Shuttle, but at the same time, can be switched over to the Titan III rocket (then the most powerful unmanned rocket in the U.S. fleet, since the Saturn INT-21, a derivative of the Saturn V rocket, was only used once for the launch of Skylab in 1973), in the case the Shuttle ran into lengthy delays either from development or testing. Although NASA wanted to adopt a version of the Centaur upper stage for its planetary missions, the Air Force wanted to use the "Transtage," a hypergolic upper stage used on most Titan III launches in which the Centaur was not needed, and unlike the Centaur, used the same fuel and oxidizer used on the Shuttle OMS and RCS systems.

The solid-fueled IUS was created as a compromise between the Transtage, which was not powerful enough for most NASA payloads, and the Centaur, which was not needed for all military and intelligence payloads. IUS was powerful enough to deliver two large DoD or NSA satellites into proper orbits over the former Soviet Union, or a single NASA payload (most notably the TDRS (Tracking and Data Relay Satellite) constellation into a geostationary orbit on either the Shuttle (STS), Titan IIa, or Titan V.

IUS's first launch was in 1982 on a Titan 34D [1] rocket from the Cape Canaveral Air Force Station shortly before the STS-6 mission. Boeing was the primary contractor for the IUS[2]. Chemical Systems Division of United Technologies built the IUS solid rocket motors [3].

IUS Function

The IUS is a two-stage rocket motor which operates in two phases. On Titan launches, the Titan III or IV booster would launch the payload into a low earth orbit, upon which the stage and its payload is separated. On Shuttle launches, the IUS and payload is raised to a 50° angle, upon which it is then released and then the Shuttle separates from the payload to a safe distance, much like that employed on the spin-stabilized commercial satellites and their attached Payload Assist Module (PAM) "kick motors." The IUS first stage then ignites and, on most missions, will place the payload in an egg-shaped "transfer orbit", after which the first stage and interstage units are jettisoned. The second stage then fires to circularlize the orbit, after which it too is jettisoned, upon which the satellite will then start its mission.

Missions That Used the IUS

As of 2007, the following missions have used the IUS rocket, most of them from the Space Shuttle, especially after the Shuttle version of the Centaur upper stage was banned due to an after effect of the Challenger Disaster in 1986.

# Launch Date Launch Vehicle Payload Notes Image
1 October 30, 1982 Titan 34D DSCS-II F16
DSCS-III A1
Mission successful despite telemetry loss for most of the flight.
2 April 4, 1983 STS-6 TDRS A Second stage tumbled due to a control system failure. Over the period of several weeks, ground controllers used excess fuel in the TDRS to move it into proper orbit.
3 January 24, 1985 STS-51-C Magnum 1 Classified DoD payload.
4 October 3, 1985 STS-51-J DSCS-III B4
DSCS-III B5
Classified DoD payload.
5 January 28, 1986 STS-51-L TDRS B Destroyed due to Challenger disaster.
6 September 29, 1988 STS-26 TDRS C
7 March 13, 1989 STS-29 TDRS D
8 May 4, 1989 STS-30 Magellan Science probe to Venus
9 June 14, 1989 Titan IVA DSP 14
10 October 18, 1989 STS-34 Galileo Science probe for Jupiter and its moons
11 November 22, 1989 STS-33 Magnum 2 Classified DoD payload.
12 October 6, 1990 STS-41 Ulysses
13 November 13, 1990 Titan IVA DSP 15
14 November 15, 1990 STS-38 Magnum 3 or
an SDS-2
Exact payload unknown
Classified DoD payload.
15 August 2, 1991 STS-43 TDRS E
16 November 24, 1991 STS-44 DSP 16
17 January 13, 1993 STS-54 TDRS F
18 December 22, 1994 Titan IVA DSP 17
19 July 13, 1995 STS-70 TDRS G
20 February 23, 1997 Titan IVB DSP 18
21 April 9, 1999 Titan IVB DSP 19 Spacecraft failed to separate from the second IUS stage.
22 July 23, 1999 STS-93 Chandra X-ray Observatory
23 May 8, 2000 Titan IVB DSP 20
24 August 6, 2001 Titan IVB DSP 21
25 February 14, 2004 Titan IVB DSP 22

Current status

Currently, because of the use of the more efficient Centaur upper stage on the Atlas rockets, including the new Atlas V, the IUS has been in effect placed into "semi-retired" status, although it may be used in the future to augment the Delta IV rocket or even the planned Shuttle Derived Launch Vehicle (the Ares I and Ares V rockets). Although, this is highly unlikely as the final IUS launch used the last IUS vehicle and the Boeing IUS team has been disbanded, making the future production of IUS vehicles quite costly.

References