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Waste-to-energy

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Spittelau incineration plant is one of several plants that provide district heating in Vienna.

Waste-to-energy (WtE) or energy-from-waste (EfW) is the process of generating energy in the form of electricity and/or heat from the primary treatment of waste. WtE is a form of energy recovery. Most WtE processes produce electricity and/or heat directly through combustion, or produce a combustible fuel commodity, such as methane, methanol, ethanol or synthetic fuels.[1]

History

The first incinerator or 'Destructor' was built in Nottingham UK in 1874 by Manlove, Alliott & Co. Ltd. to the design of Albert Fryer.[2]

The first US incinerator was built in 1885 on Governors Island in New York, NY.[3]

The first waste incinerator in Denmark was built in 1903 in Frederiksberg[4]

The first facility in Czech Republic was built in 1905 in Brno.[5]

Incineration

Main article: Incineration

Incineration, the combustion of organic material such as waste with energy recovery, is the most common WtE implementation. All new WtE plants in OECD countries incinerating waste (residual MSW, commercial, industrial or RDF) must meet strict emission standards, including those on nitrogen oxides (NOx), sulphur dioxide (SO2), heavy metals and dioxins.[6][7] Hence, modern incineration plants are vastly different from old types, some of which neither recovered energy nor materials. Modern incinerators reduce the volume of the original waste by 95-96 percent, depending upon composition and degree of recovery of materials such as metals from the ash for recycling.[4]

Incinerators may emit fine particulate, heavy metals, trace dioxin and acid gas, even though these emissions are relatively low[8] from modern incinerators. Other concerns include proper management of residues: toxic fly ash, which must be handled in hazardous waste disposal installation as well as incinerator bottom ash (IBA), which must be reused properly.[9]

Critics argue that incinerators destroy valuable resources and they may reduce incentives for recycling.[9] The question, however, is an open one, as countries in Europe recycling the most (up to 70%) also incinerate their residual waste to avoid landfilling.[10]

Incinerators have electric efficiencies of 14-28%.[9] In order to avoid losing the rest of the energy, it can be used for e.g. district heating (cogeneration). The total efficiencies of cogeneration incinerators are typically higher than 80% (based on the lower heating value of the waste).

The method of using incineration to convert municipal solid waste (MSW) to energy is a relatively old method of WtE production. Incineration generally entails burning waste (residual MSW, commercial, industrial and RDF) to boil water which powers steam generators that make electric energy and heat to be used in homes, businesses, institutions and industries. One problem associated with incinerating MSW to make electrical energy, is the potential for pollutants to enter the atmosphere with the flue gases from the boiler. These pollutants can be acidic and in the 1980s were reported to cause environmental damage by turning rain into acid rain. Since then, the industry has removed this problem by the use of lime scrubbers and electro-static precipitators on smokestacks. By passing the smoke through the basic lime scrubbers, any acids that might be in the smoke are neutralized which prevents the acid from reaching the atmosphere and hurting the environment. Many other devices such as fabric filters, reactors and catalysts destroy or capture other regulated pollutants.[11] According to the New York Times, modern incineration plants are so clean that "many times more dioxin is now released from home fireplaces and backyard barbecues than from incineration. "[12] According to the German Environmental Ministry, "because of stringent regulations, waste incineration plants are no longer significant in terms of emissions of dioxins, dust, and heavy metals".[13]

WtE technologies other than incineration

There are a number of other new and emerging technologies that are able to produce energy from waste and other fuels without direct combustion. Many of these technologies have the potential to produce more electric power from the same amount of fuel than would be possible by direct combustion. This is mainly due to the separation of corrosive components (ash) from the converted fuel, thereby allowing higher combustion temperatures in e.g. boilers, gas turbines, internal combustion engines, fuel cells. Some are able to efficiently convert the energy into liquid or gaseous fuels:

Thermal technologies:

Non-thermal technologies:

Global WTE developments

During the 2001-2007 period, the WTE capacity increased by about four million metric tons per annum. Japan and China built several plants that were based on direct smelting or on fluidized bed combustion of solid waste. In China there are about 50 WTE plants. Japan is the largest user in thermal treatment of MSW in the world with 40 million tons. Some of the newest plants use stoker technology and others use the advanced oxygen enrichment technology. There are also over one hundred thermal treatment plants using relatively novel processes such as direct smelting, the Ebara fluidization process and the Thermo- select -JFE gasification and melting technology process.[14] In Patras, Greece, a Greek company just finished testing a system that shows potential. It generates 25kwatts of electricity and 25kwatts of heat from waste water.[15] In India its first energy bio-science center was developed to reduce the country’s green house gases and its dependency on fossil fuel.[16] As of June 2014, Indonesia had a total of 93.5MW installed capacity of WtE, with a pipeline of projects in different preparation phases together amounting to another 373MW of capacity.[17]

Biofuel Energy Corporation of Denver, CO, opened two new biofuel plants in Wood River, NE, and Fairmont, MN, in July 2008. These plants use distillation to make ethanol for use in motor vehicles and other engines. Both plants are currently reported to be working at over 90% capacity. Fulcrum BioEnergy incorporated located in Pleasanton, CA, is currently building a WTE plant near Reno, NV. The plant is scheduled to open in early 2010 under the name of Sierra BioFuels plant. BioEnergy incorporated predicts that the plant will produce approximately 10.5 million gallons per year of ethanol from nearly 90,000 tons per year of MSW.(Biofuels News)

Waste to energy technology includes fermentation, which can take biomass and create ethanol, using waste cellulosic or organic material. In the fermentation process, the sugar in the waste is changed to carbon dioxide and alcohol, in the same general process that is used to make wine. Normally fermentation occurs with no air present. Esterification can also be done using waste to energy technologies, and the result of this process is biodiesel. The cost effectiveness of esterification will depend on the feedstock being used, and all the other relevant factors such as transportation distance, amount of oil present in the feedstock, and others.[18] Gasification and pyrolysis by now can reach gross thermal conversion efficiencies (fuel to gas) up to 75%, however a complete combustion is superior in terms of fuel conversion efficiency.[19] Some pyrolysis processes need an outside heat source which may be supplied by the gasification process, making the combined process self-sustaining.

Carbon dioxide emissions

In thermal WtE technologies, nearly all of the carbon content in the waste is emitted as carbon dioxide (CO2) to the atmosphere (when including final combustion of the products from pyrolysis and gasification; except when producing bio-char for fertilizer). Municipal solid waste (MSW) contain approximately the same mass fraction of carbon as CO2 itself (27%), so treatment of 1 metric ton (1.1 short tons) of MSW produce approximately 1 metric ton (1.1 short tons) of CO2.

In the event that the waste was landfilled, 1 metric ton (1.1 short tons) of MSW would produce approximately 62 cubic metres (2,200 cu ft) methane via the anaerobic decomposition of the biodegradable part of the waste. This amount of methane has more than twice the global warming potential than the 1 metric ton (1.1 short tons) of CO2, which would have been produced by combustion. In some countries, large amounts of landfill gas are collected, but still the global warming potential of the landfill gas emitted to atmosphere in e.g. the US in 1999 was approximately 32% higher than the amount of CO2 that would have been emitted by combustion.[20]

In addition, nearly all biodegradable waste is biomass. That is, it has biological origin. This material has been formed by plants using atmospheric CO2 typically within the last growing season. If these plants are regrown the CO2 emitted from their combustion will be taken out from the atmosphere once more.

Such considerations are the main reason why several countries administrate WtE of the biomass part of waste as renewable energy.[21] The rest—mainly plastics and other oil and gas derived products—is generally treated as non-renewables.

Determination of the biomass fraction

MSW to a large extent is of biological origin (biogenic), e.g. paper, cardboard, wood, cloth, food scraps. Typically half of the energy content in MSW is from biogenic material.[22] Consequently, this energy is often recognised as renewable energy according to the waste input.[23]

Several methods have been developed by the European CEN 343 working group to determine the biomass fraction of waste fuels, such as Refuse Derived Fuel/Solid Recovered Fuel. The initial two methods developed (CEN/TS 15440) were the manual sorting method and the selective dissolution method. A detailed systematic comparison of these two methods was published in 2010.[24] Since each method suffered from limitations in properly characterizing the biomass fraction, two alternative methods have been developed.

The first method uses the principles of radiocarbon dating. A technical review (CEN/TR 15591:2007) outlining the carbon 14 method was published in 2007. A technical standard of the carbon dating method (CEN/TS 15747:2008) will be published in 2008.[needs update] In the United States, there is already an equivalent carbon 14 method under the standard method ASTM D6866.

The second method (so-called balance method) employs existing data on materials composition and operating conditions of the WtE plant and calculates the most probable result based on a mathematical-statistical model.[25] Currently the balance method is installed at three Austrian and eight Danish incinerators.

A comparison between both methods carried out at three full-scale incinerators in Switzerland showed that both methods came to the same results.[26]

Carbon 14 dating can determine with precision the biomass fraction of waste, and also determine the biomass calorific value. Determining the calorific value is important for green certificate programs such as the Renewable Obligation Certificate program in the United Kingdom. These programs award certificates based on the energy produced from biomass. Several research papers, including the one commissioned by the Renewable Energy Association in the UK, have been published that demonstrate how the carbon 14 result can be used to calculate the biomass calorific value. The UK gas and electricity markets authority, Ofgem, released a statement in 2011 accepting the use of Carbon 14 as a way to determine the biomass energy content of waste feedstock under their administration of the Renewables Obligation.[27] Their Fuel Measurement and Sampling (FMS) questionnaire describes the information they look for when considering such proposals.[28]

Examples of waste-to-energy plants

According to ISWA there are 431 WtE plants in Europe (2005) and 89 in the United States (2004). [29] The following are some examples of WtE plants.

Waste incineration WtE plants
Liquid fuel producing plants (planned or under construction)
  • Cynar PLC: The technology is pyrolysis of plastic with destillation of the pyrolysis oil into several liquid fuels. Cynar has one operating demonstration plant in Portlaoise, Ireland. The first commercial plant with an annual capacity of 6.000 tonnes of plastics in Bristol, UK commenced commissioning in October 2013.[32] A second commercial plant is under construction in Almeria, Spain.[33] According to Cynar, approximately 1,000 litres of usable liquid fuel can be produced for every tonne of plastic.[34]
  • Edmonton Waste-to-ethanol Facility, Enerkem-process, fueled by RDF, initially scheduled for completion 2010,.[35] Commissioning of front-end systems commenced December 2013, and Enerkem then expected initial methanol production during 2014.[36] Located in Edmonton, Alberta, Canada.
  • Mississippi Waste-to-ethanol Plant, Enerkem-process, initially scheduled for completion 2013. Pontotoc, Mississippi, USA.[37] As of February 2014 still in under development.[38]
Plasma Gasification Waste-to-Energy plants
  • The US Air Force Transportable Plasma Waste to Energy System (TPWES) facility (PyroGenesis technology) at Hurlburt Field, Florida.[39]

Pyrolisys Equipment Manufacturers:

  • Green Light Energy Solutions Corporation[40]

Besides large plants, domestic waste-to-energy incinerators also exist. For example, the refuge de Sarenne has a domestic waste-to-energy plant. It is made by combining a wood-fired gasification boiler with a Stirling motor.[41][42]

See also

References

  1. ^ NW BIORENEW
  2. ^ ^ Herbert, Lewis (2007). "Centenary History of Waste and Waste Managers in London and South East England" (PDF). Chartered Institution of Wastes Management.
  3. ^ "Energy Recovery - Basic Information". US EPA.
  4. ^ a b Waste to Energy in Denmark by Ramboll Consult
  5. ^ Lapčík; et al. (Dec 2012). "Možnosti Energetického Využití Komunálního Odpadu". GeoScience Engineering.
  6. ^ "Waste incineration". Europa. October 2011.
  7. ^ "DIRECTIVE 2000/76/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 December 2000 on the incineration of waste". European Union. 4 December 2000.
  8. ^ Emissionsfaktorer og emissionsopgørelse for decentral kraftvarme, Kortlægning af emissioner fra decentrale kraftvarmeværker, Ministry of the Environment of Denmark 2006 (in Danish)
  9. ^ a b c Waste Gasification: Impacts on the Environment and Public Health
  10. ^ "Environment in the EU27 Landfill still accounted for nearly 40% of municipal waste treated in the EU27 in 2010". European Union. 27 March 2012.
  11. ^ "Waste–to–Energy in Austria, White Book, 2nd Edition 2010" (PDF). Austrian Ministry of Life.
  12. ^ Rosenthal, Elisabeth (12 April 2010). "Europe Finds Clean Energy in Trash, but U.S. Lags". The New York Times.
  13. ^ "Waste incineration – A potential danger? Bidding farewell to dioxin spouting" (PDF). Federal Ministry for Environment, Nature Conservation and Nuclear Safety. September 2005.
  14. ^ "Waste Council Attracts Experts Worldwide". columbia.edu. Retrieved 28 February 2015.
  15. ^ clean-tech-Greece
  16. ^ clean-tech- India
  17. ^ "Waste to energy in Indonesia". The Carbon Trust. June 2014. Retrieved 22 July 2014.
  18. ^ "Cost Effective Waste to Energy Technologies – Updated Article With Extra Information". bionomicfuel.com. Retrieved 28 February 2015.
  19. ^ The Viability of Advanced Thermal Treatment of MSW in the UK by Fichtner Consulting Engineers Ltd 2004
  20. ^ Themelis, Nickolas J. An overview of the global waste-to-energy industry, Waste Management World 2003
  21. ^ [1], from the homepage of the UK Renewable Energy Association
  22. ^ "More recycling raises average energy content of waste used to generate electricity". U.S. Energy Information Administration. September 2012.
  23. ^ "Directive 2009/28/EC on the promotion of the use of energy from renewable sources". European Union. April 23, 2009.
  24. ^ The biogenic content of process streams from mechanical–biological treatment plants producing solid recovered fuel. Do the manual sorting and selective dissolution determination methods correlate? by Mélanie Séverin, Costas A. Velis, Phil J. Longhurst and Simon J.T. Pollard., 2010. In: Waste Management 30(7): 1171-1182
  25. ^ A New Method to Determine the Ratio of Electricity Production from Fossil and Biogenic Sources in Waste-to-Energy Plants. by Fellner, J., Cencic, O. and Rechberger, H., 2007. In: Environmental Science & Technology, 41(7): 2579-2586.
  26. ^ Determination of biogenic and fossil CO2 emitted by waste incineration based on 14CO2 and mass balances. by Mohn, J., Szidat, S., Fellner, J., Rechberger, H., Quartier, R., Buchmann, B. and Emmenegger, L., 2008. In: Bioresource Technology, 99: 6471-6479.
  27. ^ "Fuelled stations and FMS" (PDF). ofgem.gov.uk. Retrieved 28 February 2015.
  28. ^ "Fuel Measurement and Sampling (FMS) Questionnaire: Carbon-14". ofgem.gov.uk. Retrieved 28 February 2015.
  29. ^ Energy from Waste State-of-the-Art Report, Statistics 5th Edition August 2006. International Solid Waste Association (ISWA)
  30. ^ Energy-from-Waste facility in Lee County run as Covanta Lee, Inc.
  31. ^ Algonquin Power Energy from Waste Facility from the homepage of Algonquin Power
  32. ^ "Operations Manager". LinkedIn. Retrieved 28 February 2015.
  33. ^ "Page 30 - TheMarketAutumn2013". enterprise-ireland.com. Retrieved 28 February 2015.
  34. ^ Cynar powerpoint presentation at Marine Litter, October 3rd 2013
  35. ^ "Enerkem to Squeeze Biofuel Out of Old Electricity Poles". gigaom.com. January 13, 2009.
  36. ^ Enerkem press release December 2013 found at the PR Newswire webpage.
  37. ^ Enerkem. Pontotoc MSW-to-Biofuels plant.
  38. ^ "Pontotoc, Mississippi plant". Enerkem Website. February 12, 2014.
  39. ^ "AFSOC makes 'green' history while investing in future". US Air Force Special Operations Command. Retrieved 2011-04-28..
  40. ^ "Home". glescorp.com. Retrieved 28 February 2015.
  41. ^ "Autonomie énergétique pour un refuge de montagne : panneaux solaires". Connaissance des Énergies. 5 July 2012. Retrieved 28 February 2015.
  42. ^ Refuge de Sarenne using wood-fired gasification boiler

Further reading

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