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Active Body Control

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Mercedes-Benz S-Class (W220)
Mercedes-Benz CL-Class C215
Mercedes-Benz SL Class

Active Body Control, or ABC, is the Mercedes-Benz brand name used to describe electronically controlled hydropneumatic suspension.[1][2]

This suspension combines a high level of ride quality with control of the vehicle body motions, and therefore virtually eliminates body roll in many driving situations including cornering, accelerating, and braking. [2]

Mercedes-Benz has been experimenting with these capabilities for automobile suspension since the air suspension of the 1963 600 and the hydropneumatic (fluid and air) suspension of the 1974 6.9.

ABC was only offered on rear-wheel drive models, as all-wheel drive 4MATIC models were available only with Airmatic semi-active air suspension, with the 2019 Mercedes-Benz GLE 450 4MATIC being the first AWD to have ABC available.[2]

The production version was introduced at the 1999 Geneva Motor Show on the new Mercedes-Benz CL-Class C215.[3]

Description

In the ABC system, a computer detects body movement from sensors located throughout the vehicle, and controls the action of the active suspension with the use of hydraulic servomechanisms. The hydraulic pressure to the servos is supplied by a high pressure radial piston hydraulic pump, operating at 3,000psi. Accumulators regulate the hydraulic pressure, by means of an enclosed nitrogen bubble separated from the hydraulic fluid by a membrane. [1]

A total of 13 sensors continually monitor body movement and vehicle level and supply the ABC controller with new data every ten milliseconds. [1] Four level sensors, one at each wheel measure the ride level of the vehicle, three accelerometers measure the vertical body acceleration, one acceleration sensor measures the longitudinal and one sensor the transverse body acceleration. As the ABC controller receives and processes data, it operates four hydraulic servos, each mounted on an air and pressurized hydraulic fluid strut, beside each wheel.[4]

Almost instantaneously, the servo regulated suspension generates counter forces to body lean, dive and squat during various driving maneuvers. A suspension strut, consisting of a steel coil spring and a shock absorber connected in parallel, as well as a hydraulically controlled adjusting cylinder, are located between the vehicle body and wheel. These components adjust the cylinder in the direction of the suspension strut, and change the suspension length. This creates a force which acts on the suspension and dampening of the vehicle in the frequency range up to five hertz. [1]

The system also incorporates height adjustable suspension, which in this case lowers the vehicle up to 11 mm (0.43 in) between the speeds of 60–160 km/h (37–99 mph) for better aerodynamics, fuel consumption, and handling.[1]

The ABC system also allows self-levelling suspension, which raises or lowers the vehicle in response to changing load (i.e. the loading or unloading of passengers or cargo). [1] Each vehicle equipped with ABC has an “ABC Sport” button that allows the driver to adjust the suspension range for different driving style preferences. This feature allows the driver to adjust the suspension to maintain a more level ride in more demanding driving conditions.

The reliable function of the ABC system requires a regular hydraulic oil change and filter replacement.

The Mercedes-Benz C112 of 1991, Mercedes-Benz Vario Research Car[5] of 1995 and the Mercedes-Benz F200 of 1996 already featured prototype versions of ABC.

The first complete and ready-for-production version of ABC was introduced in 1999 on the top-of-the-line Mercedes-Benz CL-Class (C215).

In 2006, the Mercedes-Benz CL-Class (C216) introduced the second generation Active Body Control suspension, referred to as ABC Plus or ABC II in technical documentation. This updated suspension reduced body roll by 45%[6] compared to the first generation ABC suspension. ABC Plus had an updated hydraulic system design, with shorter hydraulic lines, and the pulsation damper was relocated to be mounted directly on the tandem pump.

In 2010 a crosswind stabilization function was introduced. In strong gusts of crosswind, and depending on the direction and intensity of the wind having an effect on the vehicle, this system varies the wheel load distribution in such a way that the effects of winds are largely compensated or reduced to a minimum. For this purpose the ABC control unit uses the yaw rate, lateral acceleration, steering angle and road speed sensors of the Electronic Stability Program ESP®.[7]

Magic Body Control

In 2007, the Mercedes-Benz F700 concept introduced the PRE-SCAN suspension, an early prototype road scanning suspension, using lidar sensors, based on Active Body Control.

In 2013 the Mercedes-Benz S-Class (W222) introduced the series production version of PRE-SCAN, but with a stereo camera instead of laser projectors. The system dubbed Magic Body Control is fitted with a road-sensing system (Road Surface Scan) that pre-loads the shocks for the road surface detected. Using a stereo camera, the system scans the road surface up to 15 meters ahead of the vehicle at speeds up to 130 km/h (81 mph), and it adjusts the shock damping at each wheel to account for imperfections in the road. Initially only available on 8-cylinder models and above, Magic Ride Control attempts to isolate the car's body by predicting rather than reacting to broken pavement and speed humps.[8][9] The ABC has undergone major modifications for the new S-Class: the wheel damping is now continuously adjustable, the spring strut response has been improved and the pump efficiency has been further enhanced. A digital interface connects the control unit and the sensors, while the fast FlexRay bus connects the control unit and the vehicle electronics. Processing power is more than double that of the previous system.[10]

In 2014 the new C217 S-Class Coupe introduced an update to Magic Body Control, called Active Curve Tilting.[11] This new system allows the vehicle to lean up to 2.5 degrees into a turn, similar to a tilting train. The leaning is intended to counter the effect of centrifugal force on the occupants and is available only on rear-wheel drive models[12][13]

Vehicles

Vehicles, chronological order:

Timeline of active suspension development

References

  1. ^ a b c d e f "Mercedes-Benz S-Class (W220: 1998-2005)". Retrieved 16 November 2021.
  2. ^ a b c CHRIS PERKINS (23 September 2018). "The 2019 Mercedes-Benz GLE 450 Has an Incredible Adaptive Suspension System - The new Mercedes SUV can lean into corners and adjust each wheel's suspension tuning individually and on the fly". Road & Track. Retrieved 16 November 2021.
  3. ^ Mercedes-Benz S-Class, W 220 series (1998 to 2005)
  4. ^ "Mercedes-Benz SL-Class AMG R230 2007-2012 Rear Left OEM HYDRAULIC REBUILD ABC Hydropneumatic Suspension Strut (2303202538)". Rebuild Master Tech. Retrieved 16 November 2021.
  5. ^ "Mercedes-Benz Vario Research Car | Daimler > Technologie & Innovation > Einblicke in Forschung & Entwicklung > Forschungsfahrzeuge". Archived from the original on 2015-03-04. Retrieved 2015-01-08.
  6. ^ "Active Body Control: New Mercedes coupé comes with the very best chassis technology as standard". 2006-09-04. Retrieved 2021-05-19.
  7. ^ "Chassis and suspension: Agile steering, active suspension, adaptive brakes | Daimler Global Media Site > Home". Archived from the original on 2015-01-01. Retrieved 2015-01-01.
  8. ^ Meiners, Jens (May 2013). "2014 Mercedes-Benz S-class: "Effortless Superiority"". Car & Driver. Hearst Corporation. Retrieved 2013-06-07.
  9. ^ "The new Mercedes-Benz S-Class - The aspiration: the best automobile in the world; Suspension: The world's first suspension system with "eyes"" (Press release). Daimler AG. 15 May 2013. Archived from the original on 29 October 2013. Retrieved 7 June 2013.
  10. ^ http://media.daimler.com/dcmedia/0-921-1549267-1-1597435-1-0-0-0-0-0-11702-0-0-1-0-0-0-0-0.html Archived 2015-01-02 at the Wayback Machine Suspension: The world's first suspension system with "eyes"
  11. ^ http://media.daimler.com/dcmedia/0-921-1721304-1-1710008-1-0-0-1710107-0-1-12759-614216-0-0-0-0-0-0-0.html Archived 2016-03-04 at the Wayback Machine Under the microscope: Curve tilting function - Curve artist
  12. ^ "How the Active Curve Tilting Feature of the S-Class Coupe Works". BenzInsider.com. 16 February 2014. Retrieved 2 December 2014.
  13. ^ "The new Mercedes-Benz S-Class Coupé: The high-end coupé" (Press release). Stuttgart, Germany: Mercedes-Benz. 23 June 2014. Archived from the original on 24 December 2014. Retrieved 2 December 2014.
  14. ^ https://www.autoblog.com/buy/2004-Mercedes_Benz-S_Class/review/
  15. ^ "TOYOTA MOTOR CORPORATION GLOBAL WEBSITE | 75 Years of TOYOTA | Technical Development | Chassis". Toyota-global.com. Retrieved 2020-01-15.
  16. ^ "1991 Infiniti Q45a Full-Active Suspension (since mid-year 1990 for North America ) specs review". Automobile-catalog.com. Retrieved 2020-01-15.
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