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{{About||methods of applying a 2D and 3D image onto a 3D Build surface|pad printing|methods of copying 2D parallax stereograms that seem 3D to the eye|lenticular printing|and|holography}}
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[[File:MakerBot ThingOMatic Bre Pettis.jpg|thumb|A [[MakerBot]] three-dimensional printer.]]
{{History of printing}}

'''3D printing''', also known as '''additive manufacturing''' ('''AM'''), refers to processes used to create a [[three-dimensional space|three-dimensional]] object<ref name="engineer" /> in which layers of material are formed under [[Numerical control|computer control]] to create an object.<ref name="Auto3D-1" /> Objects can be of almost any shape or geometry and are produced using digital model data from a [[3D modeling|3D model]] or another electronic data source such as an [[Additive Manufacturing File Format|Additive Manufacturing File]] (AMF) file. Thus, unlike material removed from a stock in the conventional machining process, 3D printing or AM builds a three-dimensional object from computer-aided design (CAD) model or AMF file by successively adding material layer by layer.<ref>{{cite journal|last1=Taufik|first1=Mohammad|last2=Jain|first2=Prashant K.|title= Role of build orientation in layered manufacturing: a review|url= http://www.inderscienceonline.com/doi/abs/10.1504/IJMTM.2013.058637|journal= International Journal of Manufacturing Technology and Management|date=2014-01-12|volume=27|issue= 1/2/3|pages= 47–73|doi= 10.1504/IJMTM.2013.058637}}</ref>

The term "3D printing" originally referred to a process that deposits a [[binder material]] onto a powder bed with [[inkjet printer]] heads layer by layer. More recently, the term is being used in popular vernacular to encompass a wider variety of additive manufacturing techniques. United States and global [[technical standard]]s use the official term ''additive manufacturing'' for this broader sense. ISO/ASTM52900-15 defines seven categories of AM processes within its meaning: binder jetting, directed energy deposition, material extrusion, material jetting, powder bed fusion, sheet lamination and vat photopolymerization.<ref>[http://www.astm.org/Standards/ISOASTM52900.htm Standard Terminology for Additive Manufacturing – General Principles – Terminology]. ASTM International. September 2013, Retrieved 2016-07-11</ref>

== Terminology ==
The [[umbrella term]] ''additive manufacturing'' gained wider currency in the [[2000s (decade)|decade of the 2000s]].<ref name="Ngram_additive_manufacturing" /> As the various additive processes matured, it became clear that soon metal removal would no longer be the only [[metalworking]] process done under that type of control (a tool or head moving through a 3D work envelope transforming a mass of raw material into a desired shape layer by layer). It was during this decade that the term ''subtractive manufacturing'' appeared as a [[retronym]] for the large family of machining processes with metal removal as their common theme. At this time, the term ''3D printing'' still referred only to the polymer technologies in most minds, and the term ''AM'' was likelier to be used in metalworking and end use part production contexts than among polymer/inkjet/stereolithography enthusiasts.

By the early 2010s, the terms ''3D printing'' and ''additive manufacturing'' evolved [[word sense|senses]] in which they were alternate umbrella terms for AM technologies, one being used in popular vernacular by consumer-maker communities and the media, and the other used more formally by industrial AM end use part producers, AM machine manufacturers, and global technical standards organizations. Until recently, the term ''3D printing'' has been associated with machines low-end in price or in capability.<ref>{{Cite web|url=https://www.iso.org/standard/69669.html|title=ISO/ASTM 52900:2015 - Additive manufacturing -- General principles -- Terminology|website=www.iso.org|language=en|access-date=2017-06-15}}</ref> Both terms reflect the simple fact that the technologies all share the common theme of sequential-layer material addition/joining throughout a 3D work envelope under automated control. (Other terms that had been used as AM synonyms (although sometimes as [[hyponymy and hypernymy|hypernyms]]), included ''desktop manufacturing'', ''rapid manufacturing, [[agile tooling]]'' [as the logical production-level successor to ''[[rapid prototyping]]''], and ''on-demand manufacturing'' [which echoes ''[[print on demand|on-demand printing]]'' in the 2D sense of ''printing''].) The 2010s were the first decade in which metal end use parts such as engine brackets<ref name="GrabCAD_GE_bracket" /> and large nuts<ref name="AutoSQ-6" /> would be grown (either before or instead of machining) in [[job production]] rather than [[wikt:obligate#Adjective|obligately]] being machined from [[bar stock]] or plate. Today, the term ''subtractive'' has not replaced the term ''machining'', instead [[wikt:complement#Verb|complementing]] it when a term that covers any removal method is needed. It is still the case that casting, fabrication, stamping, and machining are more prevalent than AM in metalworking, but AM is now beginning to make significant inroads, and with the advantages of [[design for additive manufacturing]], it is clear to engineers that much more is to come.

[[Agile tooling]] is a term used to describe the process of using modular means to design tooling that is produced by additive manufacturing or 3D printing methods to enable quick [[Prototype|prototyping]] and responses to tooling and fixture needs. Agile tooling uses a cost effective and high quality method to quickly respond to customer and market needs. It can be used in [[Hydroforming|hydro-forming]], [[Stamping (metalworking)|stamping]], [[Injection molding machine|injection molding]] and other manufacturing processes.

== History ==
Early additive manufacturing equipment and materials were developed in the 1980s.<ref name="3D opp" /> In 1981, Hideo Kodama of Nagoya Municipal Industrial Research Institute invented two additive methods for fabricating three-dimensional plastic models with photo-hardening [[thermosetting polymer|thermoset polymer]], where the [[UV exposure]] area is controlled by a [[mask pattern]] or a scanning fiber transmitter.<ref>Hideo Kodama, "A Scheme for Three-Dimensional Display by Automatic Fabrication of Three-Dimensional Model," IEICE Transactions on Electronics (Japanese Edition), vol. J64-C, No. 4, pp. 237–41, April 1981</ref><ref>Hideo Kodama, "Automatic method for fabricating a three-dimensional plastic model with photo-hardening polymer," ''Review of Scientific Instruments'', Vol. 52, No. 11, pp. 1770–73, November 1981</ref>

On July 16, 1984 [[Alain Le Mehaute|Alain Le Méhauté]], Olivier de Witte, and Jean Claude André filed their patent for the [[stereolithography]] process.<ref>{{cite news|url=http://bases-brevets.inpi.fr/fr/document/FR2567668/publications.html|title=Disdpositif pour realiser un modele de piece industrielle|last=Jean-Claude|first=Andre|newspaper=National De La Propriete Industrielle}}</ref> The application of the French inventors was abandoned by the French General Electric Company (now Alcatel-Alsthom) and CILAS (The Laser Consortium).<ref>{{cite web|url=http://3dprint.com/65466/reflections-alain-le-mehaute/|title=Alain Le Méhauté, The Man Who Submitted Patent For SLA 3D Printing Before Chuck Hull|last=Mendoza|first=Hannah Rose|date=2015-05-15|publisher=3dprint.com}}</ref> The claimed reason was "for lack of business perspective".<ref>{{Cite news|url=http://www.primante3d.com/inventeur|title=Interview d’Alain Le Méhauté, l’un des pères de l’impression 3D|last=Moussion|first=Alexandre|date=2014|newspaper=Primante 3D}}</ref>

Three weeks later in 1984, [[Chuck Hull]] of [[3D Systems]] Corporation<ref name="AutoSQ-1" /> filed his own patent for a [[stereolithography]] fabrication system, in which layers are added by curing [[photopolymers]] with [[ultraviolet light]] [[lasers]]. Hull defined the process as a "system for generating three-dimensional objects by creating a cross-sectional pattern of the object to be formed,".<ref name="AutoSQ-4" /><ref name="AutoSQ-5" /> Hull's contribution was the [[STL (file format)|STL (Stereolithography) file format]] and the digital slicing and infill strategies common to many processes today.

The technology used by most 3D printers to date—especially hobbyist and consumer-oriented models—is [[fused deposition modeling]], a special application of plastic [[extrusion]], developed in 1988 by [[S. Scott Crump]] and commercialized by his company [[Stratasys]], which marketed its first FDM machine in 1992.

The term ''3D printing'' originally referred to a powder bed process employing standard and custom [[inkjet]] print heads, developed at [[MIT]] in 1993 and commercialized by [[Z Corporation]].

The year 1993 also saw the start of a company called [[Solidscape]], introducing a high-precision polymer jet fabrication system with soluble support structures, (categorized as a "dot-on-dot" technique).

AM processes for metal sintering or melting (such as [[selective laser sintering]], [[direct metal laser sintering]], and [[selective laser melting]]) usually went by their own individual names in the 1980s and 1990s. At the time, all metalworking was done by processes that we now call non-additive ([[casting]], [[metal fabrication|fabrication]], [[stamping (metalworking)|stamping]], and [[machining]]); although plenty of [[automation]] was applied to those technologies (such as by [[robot welding]] and [[numerical control|CNC]]), the idea of a tool or head moving through a 3D work envelope transforming a mass of [[raw material]] into a desired shape layer by layer was associated in metalworking only with processes that removed metal (rather than adding it), such as CNC [[milling (machining)|milling]], CNC [[electrical discharge machining|EDM]], and many others. But the automated techniques that ''added'' metal, which would later be called additive manufacturing, were beginning to challenge that assumption. By the mid-1990s, new techniques for material deposition were developed at [[Stanford]] and [[Carnegie Mellon University]], including microcasting<ref>{{cite journal|last=Amon|first=C. H.|last2=Beuth|first2=J. L.|last3=Weiss|first3=L. E.|last4=Merz|first4=R.|last5=Prinz|first5=F. B.|date=1998|title=Shape Deposition Manufacturing With Microcasting: Processing, Thermal and Mechanical Issues|url=http://repository.cmu.edu/cgi/viewcontent.cgi?article=1219&context=ece|format=PDF|journal=Journal of Manufacturing Science and Engineering|volume=120|issue=3|accessdate=2014-12-20}}</ref> and sprayed materials.<ref>{{cite journal|last=Beck|first=J.E.|last2=Fritz|first2=B.|last3=Siewiorek|first3=Daniel|last4=Weiss|first4=Lee|date=1992|title=Manufacturing Mechatronics Using Thermal Spray Shape Deposition|url=http://utwired.engr.utexas.edu/lff/symposium/proceedingsarchive/pubs/manuscripts/1992/1992-31-beck.pdf|format=PDF|journal=Proceedings of the 1992 Solid Freeform Fabrication Symposium|accessdate=2014-12-20}}</ref> Sacrificial and support materials had also become more common, enabling new object geometries.<ref>{{cite conference|last=Prinz|first=F. B.|last2=Merz|first2=R.|last3=Weiss|first3=Lee|title=Building Parts You Could Not Build Before|conference=Proceedings of the 8th International Conference on Production Engineering|editor-last=Ikawa|editor-first=N.|publisher=Chapman & Hall|place=2-6 Boundary Row, London SE1 8HN, UK|date=1997|pages=40–44}}</ref>

As technology matured, several authors had begun to speculate that 3D printing could aid in [[sustainable development]] in the developing world.<ref name="Auto3D-27" /><ref name="AutoSQ-25" /><ref>{{cite journal|last2=r.Ishengoma|first2=Fredrick|year=2014|title=3D Printing: Developing Countries Perspectives|journal=International Journal of Computer Applications|volume=104|issue=11|page=30|bibcode=2014IJCA..104k..30R|doi=10.5120/18249-9329|last1=b. Mtaho|first1=Adam}}</ref>

== General principles ==

=== Modeling ===
{{Main article|3D modeling}}
3D printable models may be created with a [[computer-aided design]] (CAD) package, via a [[3D scanner#Hand-held laser scanners|3D scanner]], or by a plain [[digital camera]] and [[photogrammetry software]]. 3D printed models created with CAD result in reduced errors and can be corrected before printing, allowing verification in the design of the object before it is printed.<ref name="Jacobs">{{Cite book|title=Rapid Prototyping & Manufacturing: Fundamentals of Stereolithography|url={{google books |plainurl=y |id=HvcN0w1VyxwC}}|publisher=Society of Manufacturing Engineers|date=1992-01-01|isbn=978-0-87263-425-1|first=Paul Francis|last=Jacobs}}</ref> [[File:84530877 FillingSys (9415669149).jpg|thumb|300px|[[CAD]] model used for 3D printing]]The manual modeling process of preparing geometric data for 3D computer graphics is similar to plastic arts such as sculpting. 3D scanning is a process of collecting digital data on the shape and appearance of a real object, creating a digital model based on it.

=== Printing ===
[[File:Hyperboloid Print.ogv|300px|thumb|[[Time-lapse photography|Timelapse]] video of a [[hyperboloid]] object (designed by [[George W. Hart]]) made of [[Polylactic acid|PLA]] using a RepRap "Prusa Mendel" 3D printer for molten polymer deposition]]
Before printing a 3D model from an [[STL (file format)|STL]] file, it must first be examined for errors. Most [[Computer-aided design|CAD]] applications produce errors in output STL files:<ref>{{cite web|url=http://print.limitstate.com/ |title=3D solid repair software – Fix STL polygon mesh files – LimitState:FIX |publisher=Print.limitstate.com |date= |accessdate=2016-01-04}}</ref><ref>{{cite web|url=http://www.yellowgurl.com/best-3d-pens-reviews/ |title= 3D Printing Pens |publisher=yellowgurl.com |date= |accessdate=2016-08-09}}</ref> holes, faces normals, self-intersections, noise shells or manifold errors.<ref>{{cite web|url=https://modelrepair.azurewebsites.net/ |title=Model Repair Service |publisher=Modelrepair.azurewebsites.net |date= |accessdate=2016-01-04}}</ref> A step in the STL generation known as "repair" fixes such problems in the original model.<ref>{{cite web|url=http://software.materialise.com/magics |title=Magics, the Most Powerful 3D Printing Software &#124; Software for additive manufacturing |publisher=Software.materialise.com |date= |accessdate=2016-01-04}}</ref><ref>{{cite web|url=http://www.netfabb.com/netfabbcloud.php |title=netfabb Cloud Services |publisher=Netfabb.com |date=2009-05-15 |accessdate=2016-01-04}}</ref> Generally STLs that have been produced from a model obtained through [[3D scanner|3D scanning]] often have more of these errors.<ref>{{cite web|url=http://anamarva.com/how-to-repair-a-3d-scan-for-printing/ |title=How to repair a 3D scan for printing |publisher=Anamarva.com |date= |accessdate=2016-01-04}}</ref> This is due to how 3D scanning works-as it is often by point to point acquisition, reconstruction will include errors in most cases.<ref>{{cite journal |author=Fausto Bernardini, [[Holly Rushmeier|Holly E. Rushmeier]] |title=The 3D Model Acquisition Pipeline GAS |journal=Comput. Graph. Forum |volume=21 |issue=2 |pages=149–72 |year=2002 |url=http://www1.cs.columbia.edu/~allen/PHOTOPAPERS/pipeline.fausto.pdf |format=PDF |doi=10.1111/1467-8659.00574}}</ref>

Once completed, the STL file needs to be processed by a piece of software called a "slicer," which converts the model into a series of thin layers and produces a [[G-code]] file containing instructions tailored to a specific type of 3D printer ([[Fused deposition modeling|FDM printers]]).{{citation needed|date=August 2015}} This G-code file can then be printed with 3D printing client software (which loads the G-code, and uses it to instruct the 3D printer during the 3D printing process).

Printer resolution describes layer thickness and X-Y resolution in [[dots per inch]] (dpi) or [[micrometer]]s (µm). Typical layer thickness is around {{convert|100|pitch|dpi|lk=on}}, although some machines can print layers as thin as {{convert|16|pitch|dpi}}.<ref name="Auto3D-17" /> X-Y resolution is comparable to that of [[laser printer]]s. The particles (3D dots) are around {{convert|50|to|100|pitch|dpi}} in diameter.{{citation needed|date=August 2015}}

Construction of a model with contemporary methods can take anywhere from several hours to several days, depending on the method used and the size and complexity of the model. Additive systems can typically reduce this time to a few hours, although it varies widely depending on the type of machine used and the size and number of models being produced simultaneously.<ref>{{Cite news|url=http://www.3dprinterprices.net/advantages-of-3d-printing-over-traditional-manufacturing-2/|title=Advantages of 3D printing over traditional manufacturing|date=2013-07-10|newspaper=3DPrinterPrices.net|access-date=2017-02-16|language=English}}</ref>

Traditional techniques like [[injection moulding]] can be less expensive for manufacturing [[polymer]] products in high quantities, but additive manufacturing can be faster, more flexible and less expensive when producing relatively small quantities of parts. 3D printers give designers and concept development teams the ability to produce parts and concept models using a desktop size printer.<ref>{{cite news|title=How to 3D-print super-fast and have an awesome finishing|url=https://3dprinterchat.com/2016/02/how-to-print-super-fast-and-have-a-awesome-finishing-check-out/|access-date=5 May 2016|work=3dprinterchat}}</ref>

Seemingly [[paradox]]ic, more complex objects can be cheaper for 3D printing production than less complex objects.

=== Finishing ===
Though the printer-produced resolution is sufficient for many applications, printing a slightly oversized version of the desired object in standard resolution and then removing material<ref name="smooth" /> with a higher-resolution subtractive process can achieve greater precision.

Some printable polymers such as [[Acrylonitrile butadiene styrene|ABS]], allow the surface finish to be smoothed and improved using chemical vapor processes<ref>{{cite web|last1=Kraft|first1=Caleb|title=Smoothing Out Your 3D Prints With Acetone Vapor|url=http://makezine.com/2014/09/24/smoothing-out-your-3d-prints-with-acetone-vapor/|website=Make|publisher=Make|access-date=2016-01-05}}</ref> based on [[acetone]] or similar solvents.

Some additive manufacturing techniques are capable of using multiple materials in the course of constructing parts. These techniques are able to print in multiple colors and color combinations simultaneously, and would not necessarily require painting.

Some printing techniques require internal supports to be built for overhanging features during construction. These supports must be mechanically removed or dissolved upon completion of the print.

All of the commercialized metal 3D printers involve cutting the metal component off the metal substrate after deposition. A new process for the [[GMAW]] 3D printing allows for substrate surface modifications to remove [[aluminum]]<ref>{{cite journal |doi=10.1089/3dp.2014.0015 |title=Substrate Release Mechanisms for Gas Metal Arc Weld 3D Aluminum Metal Printing |journal=3D Printing and Additive Manufacturing |volume=1 |issue=4 |page=204 |year=2014 |last1=Haselhuhn |first1=Amberlee S. |last2=Gooding |first2=Eli J. |last3=Glover |first3=Alexandra G. |last4=Anzalone |first4=Gerald C. |last5=Wijnen |first5=Bas |last6=Sanders |first6=Paul G. |last7=Pearce |first7=Joshua M. }}</ref> or [[steel]].<ref>{{cite journal |doi=10.1016/j.jmatprotec.2015.06.038 |title=In situ formation of substrate release mechanisms for gas metal arc weld metal 3-D printing |journal=Journal of Materials Processing Technology |volume=226 |page=50 |year=2015 |last1=Haselhuhn |first1=Amberlee S. |last2=Wijnen |first2=Bas |last3=Anzalone |first3=Gerald C. |last4=Sanders |first4=Paul G. |last5=Pearce |first5=Joshua M. }}</ref>

== Processes and printers ==
{{Main|3D printing processes}}[[File:Schematic representation of Fused Filament Fabrication 01.png|thumb|Schematic representation of the 3D printing technique known as Fused Filament Fabrication; a filament '''a)''' of plastic material is fed through a heated moving head '''b)''' that melts and extrudes it depositing it, layer after layer, in the desired shape '''c)'''. A moving platform '''e)''' lowers after each layer is deposited. For this kind of technology additional vertical support structures '''d)''' are needed to sustain overhanging parts]]
[[File:Robot 3D print timelapse on RepRapPro Fisher.webm|thumb|A timelapse video of a robot model (logo of [[Make (magazine)|Make magazine]]) being printed using FDM on a RepRapPro Fisher printer.]]
A large number of additive processes are available. The main differences between processes are in the way layers are deposited to create parts and in the materials that are used. Each method has its own advantages and drawbacks, which is why some companies offer a choice of powder and polymer for the material used to build the object.<ref name="Auto3D-7" /> Others sometimes use standard, off-the-shelf business paper as the build material to produce a durable prototype. The main considerations in choosing a machine are generally speed, costs of the 3D printer, of the printed prototype, choice and cost of the materials, and color capabilities.<ref name="Auto3D-8" /> Printers that work directly with metals are generally expensive. However less expensive printers can be used to make a mold, which is then used to make metal parts.<ref name="Auto3D-9" />

Some methods melt or soften the material to produce the layers. In [[Fused filament fabrication]], also known as [[Fused deposition modeling]] (FDM), the model or part is produced by extruding small beads or streams of material which harden immediately to form layers. A filament of [[thermoplastic]], metal wire, or other material is fed into an [[extrusion]] nozzle head ([[3D printer extruder]]), which heats the material and turns the flow on and off. FDM is somewhat restricted in the variation of shapes that may be fabricated. Another technique fuses parts of the layer and then moves upward in the working area, adding another layer of granules and repeating the process until the piece has built up. This process uses the unfused media to support overhangs and thin walls in the part being produced, which reduces the need for temporary auxiliary supports for the piece.<ref>{{cite web|title=How Selective Heat Sintering Works|url=https://thre3d.com/how-it-works/powder-bed-fusion/selective-heat-sintering-shs|publisher=THRE3D.com|accessdate=3 February 2014}}</ref> Laser sintering techniques include [[selective laser sintering]], with both metals and polymers, and [[direct metal laser sintering]].<ref name="DMLS" /> [[Selective laser melting]] does not use sintering for the fusion of powder granules but will completely melt the powder using a high-energy laser to create fully dense materials in a layer-wise method that has mechanical properties similar to those of conventional manufactured metals. [[Electron beam melting]] is a similar type of additive manufacturing technology for metal parts (e.g. [[titanium alloy]]s). EBM manufactures parts by melting metal powder layer by layer with an electron beam in a high vacuum.<ref name="Auto3D-12" /><ref name="Auto3D-13" /> Another method consists of an [[Powder bed and inkjet head 3D printing|inkjet 3D printing]] system, which creates the model one layer at a time by spreading a layer of powder ([[plaster]], or [[resin]]s) and printing a binder in the cross-section of the part using an inkjet-like process. With [[laminated object manufacturing]], thin layers are cut to shape and joined together. [[File:Schematic representation of Stereolithography.png|thumb|Schematic representation of Stereolithography; a light-emitting device ''a)'' (laser or DLP) selectively illuminate the transparent bottom ''c)'' of a tank ''b)'' filled with a liquid photo-polymerizing resin; the solidified resin ''d)'' is progressively dragged up by a lifting platform ''e)'']] Other methods cure liquid materials using different sophisticated technologies, such as [[stereolithography]]. [[Photopolymerization]] is primarily used in stereolithography to produce a solid part from a liquid. Inkjet printer systems like the ''Objet PolyJet'' system spray [[photopolymer]] materials onto a build tray in ultra-thin layers (between 16 and 30&nbsp;µm) until the part is completed. Each photopolymer layer is [[Curing (chemistry)|cured]] with UV light after it is jetted, producing fully cured models that can be handled and used immediately, without post-curing. Ultra-small features can be made with the 3D micro-fabrication technique used in [[two-photon absorption|multiphoton]] photopolymerisation. Due to the nonlinear nature of photo excitation, the gel is cured to a solid only in the places where the laser was focused while the remaining gel is then washed away. Feature sizes of under 100&nbsp;nm are easily produced, as well as complex structures with moving and interlocked parts.<ref name="Auto3D-15" /> Yet another approach uses a synthetic resin that is solidified using [[LED]]s.<ref name="Auto3D-16" /> In Mask-image-projection-based stereolithography, a 3D digital model is sliced by a set of horizontal planes. Each slice is converted into a two-dimensional mask image. The mask image is then projected onto a photocurable liquid resin surface and light is projected onto the resin to cure it in the shape of the layer.<ref name="k1113" /> [[Continuous liquid interface production]] begins with a pool of liquid [[photopolymer]] [[resin]]. Part of the pool bottom is transparent to [[ultraviolet light]] (the "window"), which causes the resin to solidify. The object rises slowly enough to allow resin to flow under and maintain contact with the bottom of the object.<ref name="St. Fleur">{{cite news|url=https://www.theatlantic.com/technology/archive/2015/03/3d-printing-just-got-100-times-faster/388051/|title=3-D Printing Just Got 100 Times Faster|last=St. Fleur|first=Nicholas|date=17 March 2015|work=[[The Atlantic]]|accessdate=19 March 2015}}</ref> In powder-fed directed-energy deposition, a high-power laser is used to melt metal powder supplied to the focus of the laser beam. The powder fed directed energy process is similar to Selective Laser Sintering, but the metal powder is applied only where material is being added to the part at that moment.<ref>{{cite journal |doi=10.1007/s11837-015-1759-z |title=Review of Mechanical Properties of Ti-6Al-4V Made by Laser-Based Additive Manufacturing Using Powder Feedstock |journal=JOM |volume=68 |issue=3 |pages=724 |year=2015 |last1=Beese |first1=Allison M. |last2=Carroll |first2=Beth E. |bibcode=2016JOM....68c.724B }}</ref><ref>{{cite journal |doi=10.1007/978-1-4939-2113-3 |title=Additive Manufacturing Technologies |year=2015 |last1=Gibson |first1=Ian |last2=Rosen |first2=David |last3=Stucker |first3=Brent |isbn=978-1-4939-2112-6 }}</ref>

As of October 2012, additive manufacturing systems were on the market that ranged from $2,000 to $500,000 in price and were employed in industries including aerospace, architecture, automotive, defense, and medical replacements, among many others. For example, [[General Electric]] uses the high-end model to build parts for [[turbine]]s.<ref name="cfr2013" /> Many of these systems are used for rapid prototyping, before mass production methods are employed. Higher education has proven to be a major buyer of desktop and professional 3D printers which industry experts generally view as a positive indicator.<ref>{{cite web|url=http://bold.global/jordan-brehove/2015/12/02/despite-market-woes-3d-printing-has-a-future-thanks-to-higher-education/|title=Despite Market Woes, 3D Printing Has a Future Thanks to Higher Education - Bold|date=2 December 2015|publisher=}}</ref> Libraries around the world have also become locations to house smaller 3D printers for educational and community access.<ref>{{cite web|url=http://lj.libraryjournal.com/2015/03/technology/umass-amherst-library-opens-3d-printing-innovation-center/#_|title=UMass Amherst Library Opens 3-D Printing Innovation Center|publisher=}}</ref> Several projects and companies are making efforts to develop affordable 3D printers for home desktop use. Much of this work has been driven by and targeted at [[Do it yourself|DIY]]/[[Maker culture|Maker]]/enthusiast/[[early adopter]] communities, with additional ties to the academic and [[Hacker (hobbyist)|hacker]] communities.<ref name="Auto3D-26" />

== Applications ==
{{Main article|Applications of 3D printing}}[[File:I robot car.jpg|thumb|The [[Audi RSQ]] was made with rapid prototyping industrial [[KUKA]] robots.]][[File:3D Printed Macrognathism.jpg|thumbnail|3D printed human skull from computed computer tomography data]]

[[File:3D Printed Ancient Egyptian Figurine.png|thumb|3D printed sculpture of the Egyptian Pharaoh [[Merankhre Mentuhotep]] shown at [[Threeding]]]]

In the current scenario, 3D printing or AM has been used in manufacturing, medical, industry and sociocultural sectors which facilitate 3D printing or AM to become successful commercial technology.<ref>{{cite journal|last1=Taufik|first1=Mohammad|last2=Jain|first2=Prashant K.|title= Additive Manufacturing: Current Scenario|url=https://www.ikbooks.com/books/book/engineering-computer-science/mechanical-production-industrial-engineering/proceedings-international-conference-on/9789385909511/|journal= Proceedings of International Conference on: Advanced Production and Industrial Engineering -ICAPIE 2016|date=2016-12-10| pages=pp.380–386}}</ref> The earliest application of additive manufacturing was on the [[toolroom]] end of the manufacturing spectrum. For example, [[rapid prototyping]] was one of the earliest additive variants, and its mission was to reduce the [[lead time]] and cost of developing prototypes of new parts and devices, which was earlier only done with subtractive toolroom methods such as CNC milling, turning, and precision grinding.<ref name="TMW_2011-02_Origins" /> In the 2010s, additive manufacturing entered [[production line|production]] to a much greater extent.

Additive manufacturing of food is being developed by squeezing out food, layer by layer, into three-dimensional objects. A large variety of foods are appropriate candidates, such as chocolate and candy, and flat foods such as crackers, pasta,<ref name="AutoSQ-72" /> and pizza.<ref>{{cite web | title =Did BeeHex Just Hit 'Print' to Make Pizza at Home? | url = http://www.huffingtonpost.co.uk/cohan-chew/did-beehex-just-hit-print_b_10108424.html|accessdate =28 May 2016}}</ref><ref>{{cite web|title=Foodini 3D Printer Cooks Up Meals Like the Star Trek Food Replicator|url=http://inhabitat.com/foodini-3d-printer-will-make-all-your-meals-for-you-like-the-star-trek-food-replicator|accessdate=27 January 2015}}</ref>

3D printing has entered the world of clothing, with fashion designers experimenting with 3D-printed [[bikini]]s, shoes, and dresses.<ref name="resins-online.com" /> In commercial production Nike is using 3D printing to prototype and manufacture the 2012 Vapor Laser Talon football shoe for players of American football, and New Balance is 3D manufacturing custom-fit shoes for athletes.<ref name="resins-online.com" /><ref name="AutoSQ-45" /> 3D printing has come to the point where companies are printing consumer grade eyewear with on-demand custom fit and styling (although they cannot print the lenses). On-demand customization of glasses is possible with rapid prototyping.<ref name="Forbes.com" />

In cars, trucks, and aircraft, AM is beginning to transform both (1) [[unibody]] and [[fuselage]] design and production and (2) [[powertrain]] design and production. For example:
* In early 2014, Swedish [[supercar]] manufacturer [[Koenigsegg]] announced the One:1, a supercar that utilizes many components that were 3D printed.<ref name="AutoSQ-36" /> [[Urbee]] is the name of the first car in the world car mounted using the technology 3D printing (its bodywork and car windows were "printed").<ref>[http://www.tecmundo.com.br/impressora/6260-conheca-o-urbee-primeiro-carro-a-ser-fabricado-com-uma-impressora-3d.htm tecmundo.com.br/ ''Conheça o Urbee, primeiro carro a ser fabricado com uma impressora 3D'']</ref><ref>{{cite web|url=http://truth-out.org/news/item/27430-the-urbee-3d-printed-car-coast-to-coast-on-10-gallons|title=The ''Urbee'' 3D-Printed Car: Coast to Coast on 10 Gallons?|first=Max|last=Eternity|publisher=}}</ref><ref>{{youtube|id=vI12MqoYQto|title= 3D Printed Car Creator Discusses Future of the Urbee}}</ref>
* In 2014, [[Local Motors]] debuted Strati, a functioning vehicle that was entirely 3D Printed using ABS plastic and carbon fiber, except the powertrain.<ref>{{cite web|url=http://fortune.com/2015/01/13/local-motors-shows-strati-the-worlds-first-3d-printed-car/|title=Local Motors shows Strati, the world’s first 3D-printed car|date=13 January 2015|publisher=}}</ref> In May 2015 Airbus announced that its new [[Airbus A350 XWB]] included over 1000 components manufactured by 3D printing.<ref>{{cite web|title=Airbus had 1,000 parts 3D printed to meet deadline|url=http://www.bbc.com/news/technology-32597809|access-date=2015-11-27|date=2015-05-06 |first=Dan|last=Simmons|publisher=BBC}}</ref>
* In 2015, a [[Royal Air Force]] [[Eurofighter Typhoon]] fighter jet flew with printed parts. The [[United States Air Force]] has begun to work with 3D printers, and the [[Israeli Air Force]] has also purchased a 3D printer to print spare parts.<ref>{{cite web|title=The 3D printer revolution comes to the IAF|url=http://www.ynetnews.com/articles/0,7340,L-4684682,00.html|access-date=2015-09-29|date=2015-07-27 |first=Yoav|last=Zitun|publisher=Ynet News}}</ref>
* In 2017, [[GE Aviation]] revealed that it had used [[design for additive manufacturing]] to create a helicopter engine with 16 parts instead of 900, with great potential impact on reducing the complexity of [[supply chain]]s.<ref name="Zelinski_2017-03-31">{{Citation |last=Zelinski |first=Peter |date=2017-03-31 |title=GE team secretly printed a helicopter engine, replacing 900 parts with 16 |journal=Modern Machine Shop |url=http://www.additivemanufacturing.media/blog/post/ge-team-secretly-printed-a-helicopter-engine-replacing-900-parts-with-16 |doi= |access-date=2017-04-09 |postscript=.}}</ref>

AM's impact on firearms involves two dimensions: new manufacturing methods for established companies, and new possibilities for the making of [[do-it-yourself]] firearms. In 2012, the US-based group [[Defense Distributed]] disclosed plans to design a working plastic [[3D printed firearms|3D printed firearm]] "that could be downloaded and reproduced by anybody with a 3D printer."<ref name="f20120823" /><ref name="pcm20120824" /> After Defense Distributed released their plans, questions were raised regarding the effects that 3D printing and widespread consumer-level [[CNC]] machining<ref name="AutoSQ-54" /><ref name="AutoSQ-55" /> may have on [[gun control]] effectiveness.<ref name="AutoSQ-56" /><ref name="AutoSQ-57" /><ref name="AutoSQ-58" /><ref name="AutoSQ-59" />

Surgical uses of 3D printing-centric therapies have a history beginning in the mid-1990s with anatomical modeling for bony reconstructive surgery planning.<ref>{{cite journal|last2=Chance|first2=D.|last3=Schmitt|first3=S.|last4=Mathis|first4=J.|date=1 September 1999|title=An opinion survey of reported benefits from the use of stereolithographic models|journal=J. Oral Maxillofac. Surg.|publisher=|volume=57|issue=9|pages=1040–1043|doi=10.1016/s0278-2391(99)90322-1|pmid=10484104|first1=D. M.|last1=Erickson}}</ref> Patient-matched implants were a natural extension of this work, leading to truly personalized implants that fit one unique individual.<ref>{{cite journal|last2=Sadove|first2=A. M.|date=1 November 1998|title=Computer-generated patient models for reconstruction of cranial and facial deformities|journal=J Craniofac Surg|publisher=|volume=9|issue=6|pages=548–556|doi=10.1097/00001665-199811000-00011|pmid=10029769|first1=B. L.|last1=Eppley}}</ref> Virtual planning of surgery and guidance using 3D printed, personalized instruments have been applied to many areas of surgery including total joint replacement and craniomaxillofacial reconstruction with great success.{{Clarify|reason=vague|date=February 2017}}<ref>{{cite journal|last=pubmeddev|title=Page not found - PubMed - NCBI|journal=J Oral Maxillofac Surg|volume=67|issue=10|pages=2115–22|doi=10.1016/j.joms.2009.02.007|pmid=19761905|year=2009}}</ref> One example of this is the bioresorbable trachial splint to treat newborns with tracheobronchomalacia <ref>{{cite journal |doi=10.1056/NEJMc1206319 |pmid=23697530 |title=Bioresorbable Airway Splint Created with a Three-Dimensional Printer |journal=New England Journal of Medicine |volume=368 |issue=21 |pages=2043 |year=2013 |last1=Zopf |first1=David A. |last2=Hollister |first2=Scott J. |last3=Nelson |first3=Marc E. |last4=Ohye |first4=Richard G. |last5=Green |first5=Glenn E. }}</ref> developed at the University of Michigan. The use of additive manufacturing for serialized production of orthopedic implants (metals) is also increasing due to the ability to efficiently create porous surface structures that facilitate osseointegration. The hearing aid and dental industries are expected to be the biggest area of future development using the custom 3D printing technology.<ref name="AutoSQ-49" /> In March 2014, surgeons in Swansea used 3D printed parts to rebuild the face of a motorcyclist who had been seriously injured in a road accident.<ref name="AutoSQ-50" /> {{As of|2012}}, 3D [[bio-printing]] technology has been studied by [[biotechnology]] firms and academia for possible use in tissue engineering applications in which organs and body parts are built using inkjet techniques. In this process, layers of living cells are deposited onto a gel medium or sugar matrix and slowly built up to form three-dimensional structures including vascular systems.<ref name="Auto3D-38" /> Recently, a heart-on-chip has been created which matches properties of cells.<ref>{{Cite web|url=http://scitechdaily.com/harvard-engineers-create-the-first-fully-3d-printed-heart-on-a-chip/|title=Harvard engineers create the first fully 3D printed heart-on-a-chip|last=|first=|date=|website=|dead-url=|access-date=}}</ref>

In 2005, academic journals had begun to report on the possible artistic applications of 3D printing technology.<ref name="Auto3D-34" /> As of 2012, domestic 3D printing was mainly practiced by hobbyists and enthusiasts. However, little was used for practical household applications, for example, ornamental objects. Some practical examples include a working clock<ref name="Auto3D-21" /> and [[gear]]s printed for home woodworking machines among other purposes.<ref name="Auto3D-23" /> Web sites associated with home 3D printing tended to include backscratchers, coat hooks, door knobs, etc.<ref>{{cite web|url=http://www.yeggi.com/q/backscratcher/?s=tt|title="backscratcher" 3D Models to Print - yeggi|publisher=}}</ref>

3D printing, and open source 3D printers in particular, are the latest technology making inroads into the classroom.<ref>Schelly, C., Anzalone, G., Wijnen, B., & Pearce, J. M. (2015). "Open-source 3-D printing Technologies for education: Bringing Additive Manufacturing to the Classroom." ''Journal of Visual Languages & Computing''.</ref><ref>Grujović, N., Radović, M., Kanjevac, V., Borota, J., Grujović, G., & Divac, D. (2011, September). "3D printing technology in education environment." In ''34th International Conference on Production Engineering'' (pp. 29–30).</ref><ref>{{cite book |doi=10.1109/ISECon.2014.6891037 |chapter=An educational venture into 3D Printing |title=2014 IEEE Integrated STEM Education Conference |pages=1–6 |year=2014 |last1=Mercuri |first1=Rebecca |last2=Meredith |first2=Kevin |isbn=978-1-4799-3229-0 }}</ref> Some authors have claimed that 3D printers offer an unprecedented "revolution" in [[Science, Technology, Engineering, and Math|STEM]] education.<ref>J. Irwin, J.M. Pearce, D. Opplinger, and G. Anzalone. [https://www.asee.org/public/conferences/32/papers/8696/view The RepRap 3-D Printer Revolution in STEM Education], ''121st ASEE Annual Conference and Exposition, Indianapolis, IN''. Paper ID #8696 (2014).</ref> The evidence for such claims comes from both the low cost ability for [[rapid prototyping]] in the classroom by students, but also the fabrication of low-cost high-quality scientific equipment from [[open hardware]] designs forming [[open-source labs]].<ref name="AutoSQ-68" /> Future applications for 3D printing might include creating open-source scientific equipment.<ref name="AutoSQ-68" /><ref name="AutoQK-4" />

In the last several years 3D printing has been intensively used by in the [[cultural heritage]] field for preservation, restoration and dissemination purposes.<ref>{{cite journal |doi=10.1111/cgf.12781 |title=Digital Fabrication Techniques for Cultural Heritage: A Survey] |journal=Computer Graphics Forum |volume=36 |issue=1 |pages=6–21 |year=2017 |url=http://vcg.isti.cnr.it/Publications/2017/SCPCD17/DigitalFabricationForCH.pdf
|last1=Scopigno |first1=R. |last2=Cignoni |first2=P. |last3=Pietroni |first3=N. |last4=Callieri |first4=M. |last5=Dellepiane |first5=M. }}</ref> Many Europeans and North American Museums have purchased 3D printers and actively recreate missing pieces of their relics.<ref>{{cite web|url=http://www.3ders.org/articles/20150714-museum-uses-3d-printing-to-take-fragile-maquette-by-thomas-hart-benton-on-tour.html|title=Museum uses 3D printing to take fragile maquette by Thomas Hart Benton on tour through the States|publisher=}}</ref> The [[Metropolitan Museum of Art]] and the [[British Museum]] have started using their 3D printers to create museum souvenirs that are available in the museum shops.<ref>{{cite web|url=http://www.independent.co.uk/life-style/gadgets-and-tech/british-museum-releases-scans-of-artefacts-to-let-you-3d-print-your-own-museum-at-home-9837654.html|title=British Museum releases 3D printer scans of artefacts|date=2014-11-04 |publisher=}}</ref> Other museums, like the National Museum of Military History and Varna Historical Museum, have gone further and sell through the online platform [[Threeding]] digital models of their artifacts, created using [[Artec 3D]] scanners, in 3D printing friendly file format, which everyone can 3D print at home.<ref>{{cite web|url=http://3dprint.com/45699/threeding-artec-museum/|title=Threeding Uses Artec 3D Scanning Technology to Catalog 3D Models for Bulgaria's National Museum of Military History|date=2015-02-20 |publisher=3dprint.com}}</ref>

3D printed soft [[actuators]] is a growing application of 3D printing technology which has found its place in the 3D printing applications. These soft actuators are being developed to deal with soft structures and organs especially in biomedical sectors and where the interaction between human and robot is inevitable. The majority of the existing soft actuators are fabricated by conventional methods that require manual fabrication of devices, post processing/assembly, and lengthy iterations until maturity in the fabrication is achieved. To avoid the tedious and time-consuming aspects of the current fabrication processes, researchers are exploring an appropriate manufacturing approach for effective fabrication of soft actuators. Thus, 3D printed soft actuators are introduced to revolutionise the design and fabrication of soft actuators with custom geometrical, functional, and control properties in a faster and inexpensive approach. They also enable incorporation of all actuator components into a single structure eliminating the need to use external [[joint]]s, [[adhesive]]s, and [[fastener]]s.<ref>{{cite journal |doi=10.1016/j.sna.2016.09.028 |title=Evolution of 3D printed soft actuators |journal=Sensors and Actuators A: Physical |volume=250 |pages=258 |year=2016 |last1=Zolfagharian |first1=Ali |last2=Kouzani |first2=Abbas Z. |last3=Khoo |first3=Sui Yang |last4=Moghadam |first4=Amir Ali Amiri |last5=Gibson |first5=Ian |last6=Kaynak |first6=Akif }}</ref>

== Legal aspects ==

=== Intellectual property ===
{{See also|Free hardware}}
3D printing has existed for decades within certain manufacturing industries where many legal regimes, including [[patent]]s, [[industrial design right]]s, [[copyright]], and [[trademark]] may apply. However, there is not much [[jurisprudence]] to say how these laws will apply if 3D printers become mainstream and individuals and hobbyist communities begin manufacturing items for personal use, for non-profit distribution, or for sale.

Any of the mentioned legal regimes may prohibit the distribution of the designs used in 3D printing, or the distribution or sale of the printed item. To be allowed to do these things, where an active intellectual property was involved, a person would have to contact the owner and ask for a licence, which may come with conditions and a price. However, many patent, design and copyright laws contain a standard limitation or exception for 'private', 'non-commercial' use of inventions, designs or works of art protected under intellectual property (IP). That standard limitation or exception may leave such private, non-commercial uses outside the scope of IP rights.

Patents cover inventions including processes, machines, manufactures, and compositions of matter and have a finite duration which varies between countries, but generally 20 years from the date of application. Therefore, if a type of wheel is patented, printing, using, or selling such a wheel could be an infringement of the patent.<ref name="AutoSQ-82" />

Copyright covers an expression<ref name="wired" /> in a tangible, fixed medium and often lasts for the life of the author plus 70&nbsp;years thereafter.<ref name="deal" /> If someone makes a statue, they may have copyright on the look of that statue, so if someone sees that statue, they cannot then distribute designs to print an identical or similar statue.

When a feature has both artistic (copyrightable) and functional (patentable) merits, when the question has appeared in US court, the courts have often held the feature is not copyrightable unless it can be separated from the functional aspects of the item.<ref name="deal" /> In other countries the law and the courts may apply a different approach allowing, for example, the design of a useful device to be registered (as a whole) as an industrial design on the understanding that, in case of unauthorized copying, only the non-functional features may be claimed under design law whereas any technical features could only be claimed if covered by a valid patent.

=== Gun legislation and administration ===
The US [[United States Department of Homeland Security|Department of Homeland Security]] and the [[Joint Regional Intelligence Center]] released a memo stating that "significant advances in three-dimensional (3D) printing capabilities, availability of free digital 3D printable files for firearms components, and difficulty regulating file sharing may present public safety risks from unqualified gun seekers who obtain or manufacture 3D printed guns," and that "proposed legislation to ban 3D printing of weapons may deter, but cannot completely prevent their production. Even if the practice is prohibited by new legislation, online distribution of these 3D printable files will be as difficult to control as any other illegally traded music, movie or software files."<ref name="AutoSQ-83" />

Internationally, where gun controls are generally stricter than in the United States, some commentators have said the impact may be more strongly felt, as alternative firearms are not as easily obtainable.<ref name="AutoSQ-84" /> Officials in the United Kingdom have noted that producing a 3D printed gun would be illegal under their gun control laws.<ref name="AutoSQ-85" /> [[Europol]] stated that criminals have access to other sources of weapons, but noted that as the technology improved the risks of an effect would increase.<ref name="AutoSQ-86" /><ref name="AutoSQ-87" /> Downloads of the plans from the UK, Germany, Spain, and Brazil were heavy.<ref name="AutoSQ-88" /><ref name="AutoSQ-89" />

Attempting to restrict the distribution over the Internet of gun plans has been likened to the futility of preventing the widespread distribution of [[DeCSS]] which enabled DVD [[ripping]].<ref name="AutoSQ-90" /><ref name="AutoSQ-91" /><ref name="AutoSQ-92" /><ref name="AutoSQ-93" /> After the US government had Defense Distributed take down the plans, they were still widely available via [[The Pirate Bay]] and other file sharing sites.<ref name="AutoSQ-94" /> Some US legislators have proposed regulations on 3D printers, to prevent them being used for printing guns.<ref name="AutoSQ-95" /><ref name="AutoSQ-96" /> 3D printing advocates have suggested that such regulations would be futile, could cripple the 3D printing industry, and could infringe on free speech rights, with early pioneer of 3D printing Professor [[Hod Lipson]] suggesting that gunpowder could be controlled instead.<ref name="AutoSQ-97" /><ref name="AutoSQ-98" /><ref name="AutoSQ-99" /><ref name="AutoSQ-100" /><ref name="AutoSQ-101" /><ref name="AutoSQ-102" /><ref name="AutoSQ-103" />

== Health and safety ==
[[File:NIOSH Scientists Investigating Pollution From Office Equipment.webm|thumb|A video on research done on printer emissions]]
{{See also|Nanoparticle#Safety}}

A [[National Institute for Occupational Safety and Health]] (NIOSH) report noted particle emissions from a 3D printer peaked a few minutes after printing started and returned to baseline levels 100 minutes after printing ended.<ref name=":0" /> Emissions from 3D printers can include a large number of [[ultrafine particle]]s, and [[volatile organic compound]]s (VOCs).<ref>{{Cite journal|last=Azimi|first=Parham|last2=Zhao|first2=Dan|last3=Pouzet|first3=Claire|last4=Crain|first4=Neil E.|last5=Stephens|first5=Brent|date=2016-02-02|title=Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments|url=http://dx.doi.org/10.1021/acs.est.5b04983|journal=Environmental Science & Technology|volume=50|issue=3|pages=1260–1268|doi=10.1021/acs.est.5b04983|issn=0013-936X}}</ref><ref>{{Cite journal|last=Stefaniak|first=Aleksandr B.|last2=LeBouf|first2=Ryan F.|last3=Yi|first3=Jinghai|last4=Ham|first4=Jason|last5=Nurkewicz|first5=Timothy|last6=Schwegler-Berry|first6=Diane E.|last7=Chen|first7=Bean T.|last8=Wells|first8=J. Raymond|last9=Duling|first9=Matthew G.|date=2017-04-25|title=Characterization of Chemical Contaminants Generated by a Desktop Fused Deposition Modeling 3-Dimensional Printer|url=http://dx.doi.org/10.1080/15459624.2017.1302589|journal=Journal of Occupational and Environmental Hygiene|volume=0|issue=ja|pages=00–00|doi=10.1080/15459624.2017.1302589|issn=1545-9624|pmid=28440728}}</ref> In desktop 3D printers, potential health risks from emissions vary by filament type and color due to differences in size, chemical properties, and quantity of emitted particles. Some of the chemical emissions have been linked to [[asthma]]. The problem was reduced by using manufacturer-supplied covers and full enclosures, using proper [[ventilation (architecture)|ventilation]], keeping workers away from the printer, using [[respirators]], turning off the printer if it jammed, and using lower emission printers and filaments.<ref name=":0">{{Cite web|url=http://www.cdc.gov/niosh/research-rounds/resroundsv1n12.html|title=CDC - NIOSH Research Rounds - Volume 1, Issue 12, June 2016|website=www.cdc.gov|access-date=2016-11-16}}</ref> At least one case of severe injury was noted from an explosion involved in metal powders used for 3D printing.<ref>{{Cite web|url=https://www.dol.gov/opa/media/press/osha/OSHA20140817.htm|title=OSHA News Release: After explosion, US Department of Labor's OSHA cites 3-D printing firm for exposing workers to combustible metal powder, electrical hazards [05/20/2014]|website=www.dol.gov|access-date=2017-05-24}}</ref>

== Impact ==
Additive manufacturing, starting with today's infancy period, requires manufacturing firms to be flexible, [[continuous improvement process|ever-improving]] users of all available technologies to remain competitive. Advocates of additive manufacturing also predict that this arc of technological development will counter [[globalization]], as end users will do much of their own manufacturing rather than engage in trade to buy products from other people and corporations.<ref name="3D opp" /> The real integration of the newer additive technologies into commercial production, however, is more a matter of complementing traditional subtractive methods rather than displacing them entirely.<ref name="Albert_2011-02_MMS_column" />

The [[futurologist]] [[Jeremy Rifkin]]<ref>{{cite web|url=http://www.thethirdindustrialrevolution.com/|title=Jeremy Rifkin and The Third Industrial Revolution Home Page|date=|publisher=The third industrial revolution.com|access-date=2016-01-04}}</ref> claimed that 3D printing signals the beginning of a [[third industrial revolution]],<ref>{{cite news|url=http://www.economist.com/node/21552901|title=A third industrial revolution|date=2012-04-21|work=The Economist|access-date=2016-01-04}}</ref> succeeding the [[production line]] assembly that dominated manufacturing starting in the late 19th century.

=== Social change ===
Since the 1950s, a number of writers and social commentators have speculated in some depth about the social and cultural changes that might result from the advent of commercially affordable additive manufacturing technology.<ref name="AutoSQ-104" /> Amongst the more notable ideas to have emerged from these inquiries has been the suggestion that, as more and more 3D printers start to enter people's homes, the conventional relationship between the home and the workplace might get further eroded.<ref name="AutoSQ-105" /> Likewise, it has also been suggested that, as it becomes easier for businesses to transmit designs for new objects around the globe, so the need for high-speed freight services might also become less.<ref name="AutoSQ-106" /> Finally, given the ease with which certain objects can now be replicated, it remains to be seen whether changes will be made to current copyright legislation so as to protect intellectual property rights with the new technology widely available.

As 3D printers became more accessible to consumers, online social platforms have developed to support the community.<ref name="AutoSQ-107" /> This includes websites that allow users to access information such as how to build a 3D printer, as well as social forums that discuss how to improve 3D print quality and discuss 3D printing news, as well as social media websites that are dedicated to share 3D models.<ref name="AutoSQ-108" /><ref name="AutoSQ-109" /><ref name="AutoSQ-110" /> RepRap is a wiki based website that was created to hold all information on 3d printing, and has developed into a community that aims to bring 3D printing to everyone. Furthermore, there are other sites such as [[Pinshape]], [[Thingiverse]] and [[MyMiniFactory]], which were created initially to allow users to post 3D files for anyone to print, allowing for decreased transaction cost of sharing 3D files. These websites have allowed greater social interaction between users, creating communities dedicated to 3D printing.

Some call attention to the conjunction of [[Commons-based peer production]] with 3D printing and other low-cost manufacturing techniques.<ref name="triple-c.at" /><ref name="AutoSQ-111" /><ref name="AutoSQ-112" /> The self-reinforced fantasy of a system of eternal growth can be overcome with the development of economies of scope, and here, society can play an important role contributing to the raising of the whole productive structure to a higher plateau of more sustainable and customized productivity.<ref name="triple-c.at" /> Further, it is true that many issues, problems, and threats arise due to the democratization of the means of production, and especially regarding the physical ones.<ref name="triple-c.at" /> For instance, the recyclability of advanced nanomaterials is still questioned; weapons manufacturing could become easier; not to mention the implications for counterfeiting<ref name="AutoSQ-113" /> and on IP.<ref name="AutoSQ-114" /> It might be maintained that in contrast to the industrial paradigm whose competitive dynamics were about economies of scale, [[Commons-based peer production]] 3D printing could develop economies of scope. While the advantages of scale rest on cheap global transportation, the economies of scope share infrastructure costs (intangible and tangible productive resources), taking advantage of the capabilities of the fabrication tools.<ref name="triple-c.at" /> And following Neil Gershenfeld<ref name="AutoSQ-115" /> in that "some of the least developed parts of the world need some of the most advanced technologies," Commons-based peer production and 3D printing may offer the necessary tools for thinking globally but acting locally in response to certain needs.

[[Larry Summers]] wrote about the "devastating consequences" of 3D printing and other technologies (robots, artificial intelligence, etc.) for those who perform routine tasks. In his view, "already there are more American men on disability insurance than doing production work in manufacturing. And the trends are all in the wrong direction, particularly for the less skilled, as the capacity of capital embodying artificial intelligence to replace white-collar as well as blue-collar work will increase rapidly in the years ahead." Summers recommends more vigorous cooperative efforts to address the "myriad devices" (e.g., tax havens, bank secrecy, money laundering, and regulatory arbitrage) enabling the holders of great wealth to "avoid paying" income and estate taxes, and to make it more difficult to accumulate great fortunes without requiring "great social contributions" in return, including: more vigorous enforcement of anti-monopoly laws, reductions in "excessive" protection for intellectual property, greater encouragement of profit-sharing schemes that may benefit workers and give them a stake in wealth accumulation, strengthening of collective bargaining arrangements, improvements in corporate governance, strengthening of financial regulation to eliminate subsidies to financial activity, easing of land-use restrictions that may cause the real estate of the rich to keep rising in value, better training for young people and retraining for displaced workers, and increased public and private investment in infrastructure development—e.g., in energy production and transportation.<ref name="AutoSQ-116" />

[[Michael Spence]] wrote that "Now comes a … powerful, wave of digital technology that is replacing labor in increasingly complex tasks. This process of labor substitution and [[disintermediation]] has been underway for some time in service sectors—think of ATMs, online banking, enterprise resource planning, customer relationship management, mobile payment systems, and much more. This revolution is spreading to the production of goods, where robots and 3D printing are displacing labor." In his view, the vast majority of the cost of digital technologies comes at the start, in the design of hardware (e.g. 3D printers) and, more important, in creating the software that enables machines to carry out various tasks. "Once this is achieved, the marginal cost of the hardware is relatively low (and declines as scale rises), and the marginal cost of replicating the software is essentially zero. With a huge potential global market to amortize the upfront fixed costs of design and testing, the incentives to invest [in digital technologies] are compelling." Spence believes that, unlike prior digital technologies, which drove firms to deploy underutilized pools of valuable labor around the world, the motivating force in the current wave of digital technologies "is cost reduction via the replacement of labor." For example, as the cost of 3D printing technology declines, it is "easy to imagine" that production may become "extremely" local and customized. Moreover, production may occur in response to actual demand, not anticipated or forecast demand. Spence believes that labor, no matter how inexpensive, will become a less important asset for growth and employment expansion, with labor-intensive, process-oriented manufacturing becoming less effective, and that re-localization will appear in both developed and developing countries. In his view, production will not disappear, but it will be less labor-intensive, and all countries will eventually need to rebuild their growth models around digital technologies and the human capital supporting their deployment and expansion. Spence writes that "the world we are entering is one in which the most powerful global flows will be ideas and digital capital, not goods, services, and traditional capital. Adapting to this will require shifts in mindsets, policies, investments (especially in human capital), and quite possibly models of employment and distribution."<ref name="AutoSQ-117" />

== See also ==
{{Portal|Design}}
{{Wikipedia books}}
{{div col}}
* [[3D bioprinting]]
* [[3D Manufacturing Format]]
* [[Actuator]]
* [[Additive Manufacturing File Format]]
* [[AstroPrint]]
* [[Cloud manufacturing]]
* [[Computer numeric control]]
* [[Fusion3]]
* [[Laser cutting]]
* [[Limbitless Solutions]]
* [[List of 3D printer manufacturers]]
* [[List of common 3D test models]]
* [[List of emerging technologies]]
* [[List of notable 3D printed weapons and parts]]
* [[Magnetically assisted slip casting]]
* [[MakerBot Industries]]
* [[Milling center]]
* [[Organ-on-a-chip]]
* [[Self-replicating machine]]
* [[Ultimaker]]
* [[Volumetric printing]]
{{div col end}}

== References ==
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<ref name="AutoSQ-114">Bradshaw, Simon, Adrian Bowyer, and Patrick Haufe (2010): ''[http://opus.bath.ac.uk/18661/ The Intellectual Property Implications of Low-Cost 3D Printing]''. In: SCRIPTed 7</ref>
<ref name="AutoSQ-115">Gershenfeld, Neil (2007): ''FAB: The Coming Revolution on your Desktop: From Personal Computers to Personal Fabrication''. Cambridge: Basic Books, p. 13–14</ref>
<ref name="AutoSQ-116">[http://www.democracyjournal.org/32/the-inequality-puzzle.php?page=all Larry Summers, The Inequality Puzzle, ''Democracy: A Journal of Ideas'', Issue #32, Spring 2014]</ref>
<ref name="AutoSQ-117">[http://www.project-syndicate.org/commentary/michael-spence-describes-an-era-in-which-developing-countries-can-no-longer-rely-on-vast-numbers-of-cheap-workers Michael Spence, Labor's Digital Displacement (2014-05-22), ''Project Syndicate'']</ref>
}}

== Further reading ==
* {{cite journal |last=Tran |first=Jasper |year=2017 |title=Reconstructionism, IP and 3D Printing |journal=available on SSRN |ssrn=2842345}}
* {{cite journal |last=Tran |first=Jasper |year=2016 |title=Press Clause and 3D Printing |journal=Northwestern Journal of Technology and Intellectual Property |volume=14 |pages=75–80 |ssrn=2614606}}
* {{cite journal |last=Tran |first=Jasper |year=2016 |title=3D-Printed Food |journal=Minnesota Journal of Law, Science and Technology |volume=17 |pages=855–80 |ssrn=2710071}}
* {{cite journal |last=Tran |first=Jasper |year=2015 |title=To Bioprint or Not to Bioprint |journal=North Carolina Journal of Law and Technology |volume=17 |pages=123–78 |ssrn=2562952}}
* {{cite journal |last=Tran |first=Jasper |year=2015 |title=Patenting Bioprinting |journal=Harvard Journal of Law and Technology Digest |ssrn=2603693}}
* {{cite journal |last=Tran |first=Jasper |year=2015 |title=The Law and 3D Printing |journal=John Marshall Journal of Information Technology and Privacy Law |volume=31 |pages=505–20 |url=http://repository.jmls.edu/jitpl/vol31/iss4/2/}}
* {{cite journal |last=Lindenfeld |first=Eric |display-authors=etal|year=2015 |title= Strict Liability and 3D-Printed Medical Devices |journal=Yale Journal of Law and Technology |ssrn=2697245}}
*{{cite book |doi=10.1007/978-3-319-31686-4_9 |chapter=Materializing Digital Futures |title=The Decentralized and Networked Future of Value Creation |pages=163–78 |series=Progress in IS |year=2016 |last1=Dickel |first1=Sascha |last2=Schrape |first2=Jan-Felix |isbn=978-3-319-31684-0 }}
* {{cite web|title=Results of Make Magazine's 2015 3D Printer Shootout|url=https://docs.google.com/spreadsheets/d/1EKsDga2PVD_H9HI2MJbPXCey6bYFEIWErOsAHKHZ3GU/edit#gid=1210667708|publisher=docs.google.com|accessdate=1 June 2015}}
* {{cite web|title=Evaluation Protocol for Make Magazine's 2015 3D Printer Shootout|url=http://makezine.com/2014/11/07/how-to-evaluate-the-2015-make-3dp-test-probes/|publisher=makezine.com|accessdate=1 June 2015}}
* {{cite journal |last=Vincent |last2=Earls |first2=Alan R. |date=February 2011 |title=Origins: A 3D Vision Spawns Stratasys, Inc. |journal=Today's Machining World |volume=7 |issue=1 |publisher=Screw Machine World Inc. |location=Oak Forest, Illinois, USA |pages=24–25 |url=http://www.todaysmachiningworld.com/origins-a-3d-vision-spawns-stratasys-inc/ |ref=harv}}
* {{cite web|title=Heat Beds in 3D Printing – Advantages and Equipment|url=http://bootsindustries.com/portfolio-item/heat-bed-3d-printing/|website=Boots Industries|accessdate=7 September 2015}}
* {{cite journal |last=Albert |first=Mark|date=17 January 2011 |title=Subtractive plus additive equals more than ( - + + = > )|journal=Modern Machine Shop |volume=83 |issue=9 |publisher=Gardner Publications Inc. |location=Cincinnati, Ohio, USA |page=14 |url=http://www.mmsonline.com/columns/subtractive-plus-additive-equals-more-than |ref=harv}}
* {{cite journal |last1=Stephens |first1=B. |last2=Azimi |first2=P. |last3=El Orch |first3=Z. |last4=Ramos |first4=T. |title=Ultrafine particle emissions from desktop 3D printers |doi=10.1016/j.atmosenv.2013.06.050 |journal=Atmospheric Environment |volume=79 |pages=334–339 |year=2013}}
* {{cite journal |last=Easton |first=Thomas A. |date=November 2008|title=The 3D Trainwreck: How 3D Printing Will Shake Up Manufacturing |journal=[[Analog Science Fiction and Fact|Analog]] |volume=128 |issue=11 |pages=50–63 |ref=harv}}
* Wright, Paul K. (2001). ''21st Century Manufacturing''. New Jersey: Prentice-Hall Inc.

== External links ==
{{Commons category|3D printing}}{{Z148}}{{Wiktionary|3D printing}}[http://en.3dbaz.com/transforming-metamaterial-alters-size-volume-and-shape-on-command/ Transforming metamaterial alters size, volume, and shape on command]
* {{dmoz|Science/Technology/Manufacturing/Prototyping/Rapid_Prototyping|Rapid prototyping websites}}
{{Prone to spam|date=May 2015}}
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[[Category:3D printing| ]]
[[Category:Computer printers]]
[[Category:DIY culture]]
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Revision as of 05:24, 21 June 2017

A MakerBot three-dimensional printer.

3D printing, also known as additive manufacturing (AM), refers to processes used to create a three-dimensional object[1] in which layers of material are formed under computer control to create an object.[2] Objects can be of almost any shape or geometry and are produced using digital model data from a 3D model or another electronic data source such as an Additive Manufacturing File (AMF) file. Thus, unlike material removed from a stock in the conventional machining process, 3D printing or AM builds a three-dimensional object from computer-aided design (CAD) model or AMF file by successively adding material layer by layer.[3]

The term "3D printing" originally referred to a process that deposits a binder material onto a powder bed with inkjet printer heads layer by layer. More recently, the term is being used in popular vernacular to encompass a wider variety of additive manufacturing techniques. United States and global technical standards use the official term additive manufacturing for this broader sense. ISO/ASTM52900-15 defines seven categories of AM processes within its meaning: binder jetting, directed energy deposition, material extrusion, material jetting, powder bed fusion, sheet lamination and vat photopolymerization.[4]

Terminology

The umbrella term additive manufacturing gained wider currency in the decade of the 2000s.[5] As the various additive processes matured, it became clear that soon metal removal would no longer be the only metalworking process done under that type of control (a tool or head moving through a 3D work envelope transforming a mass of raw material into a desired shape layer by layer). It was during this decade that the term subtractive manufacturing appeared as a retronym for the large family of machining processes with metal removal as their common theme. At this time, the term 3D printing still referred only to the polymer technologies in most minds, and the term AM was likelier to be used in metalworking and end use part production contexts than among polymer/inkjet/stereolithography enthusiasts.

By the early 2010s, the terms 3D printing and additive manufacturing evolved senses in which they were alternate umbrella terms for AM technologies, one being used in popular vernacular by consumer-maker communities and the media, and the other used more formally by industrial AM end use part producers, AM machine manufacturers, and global technical standards organizations. Until recently, the term 3D printing has been associated with machines low-end in price or in capability.[6] Both terms reflect the simple fact that the technologies all share the common theme of sequential-layer material addition/joining throughout a 3D work envelope under automated control. (Other terms that had been used as AM synonyms (although sometimes as hypernyms), included desktop manufacturing, rapid manufacturing, agile tooling [as the logical production-level successor to rapid prototyping], and on-demand manufacturing [which echoes on-demand printing in the 2D sense of printing].) The 2010s were the first decade in which metal end use parts such as engine brackets[7] and large nuts[8] would be grown (either before or instead of machining) in job production rather than obligately being machined from bar stock or plate. Today, the term subtractive has not replaced the term machining, instead complementing it when a term that covers any removal method is needed. It is still the case that casting, fabrication, stamping, and machining are more prevalent than AM in metalworking, but AM is now beginning to make significant inroads, and with the advantages of design for additive manufacturing, it is clear to engineers that much more is to come.

Agile tooling is a term used to describe the process of using modular means to design tooling that is produced by additive manufacturing or 3D printing methods to enable quick prototyping and responses to tooling and fixture needs. Agile tooling uses a cost effective and high quality method to quickly respond to customer and market needs. It can be used in hydro-forming, stamping, injection molding and other manufacturing processes.

History

Early additive manufacturing equipment and materials were developed in the 1980s.[9] In 1981, Hideo Kodama of Nagoya Municipal Industrial Research Institute invented two additive methods for fabricating three-dimensional plastic models with photo-hardening thermoset polymer, where the UV exposure area is controlled by a mask pattern or a scanning fiber transmitter.[10][11]

On July 16, 1984 Alain Le Méhauté, Olivier de Witte, and Jean Claude André filed their patent for the stereolithography process.[12] The application of the French inventors was abandoned by the French General Electric Company (now Alcatel-Alsthom) and CILAS (The Laser Consortium).[13] The claimed reason was "for lack of business perspective".[14]

Three weeks later in 1984, Chuck Hull of 3D Systems Corporation[15] filed his own patent for a stereolithography fabrication system, in which layers are added by curing photopolymers with ultraviolet light lasers. Hull defined the process as a "system for generating three-dimensional objects by creating a cross-sectional pattern of the object to be formed,".[16][17] Hull's contribution was the STL (Stereolithography) file format and the digital slicing and infill strategies common to many processes today.

The technology used by most 3D printers to date—especially hobbyist and consumer-oriented models—is fused deposition modeling, a special application of plastic extrusion, developed in 1988 by S. Scott Crump and commercialized by his company Stratasys, which marketed its first FDM machine in 1992.

The term 3D printing originally referred to a powder bed process employing standard and custom inkjet print heads, developed at MIT in 1993 and commercialized by Z Corporation.

The year 1993 also saw the start of a company called Solidscape, introducing a high-precision polymer jet fabrication system with soluble support structures, (categorized as a "dot-on-dot" technique).

AM processes for metal sintering or melting (such as selective laser sintering, direct metal laser sintering, and selective laser melting) usually went by their own individual names in the 1980s and 1990s. At the time, all metalworking was done by processes that we now call non-additive (casting, fabrication, stamping, and machining); although plenty of automation was applied to those technologies (such as by robot welding and CNC), the idea of a tool or head moving through a 3D work envelope transforming a mass of raw material into a desired shape layer by layer was associated in metalworking only with processes that removed metal (rather than adding it), such as CNC milling, CNC EDM, and many others. But the automated techniques that added metal, which would later be called additive manufacturing, were beginning to challenge that assumption. By the mid-1990s, new techniques for material deposition were developed at Stanford and Carnegie Mellon University, including microcasting[18] and sprayed materials.[19] Sacrificial and support materials had also become more common, enabling new object geometries.[20]

As technology matured, several authors had begun to speculate that 3D printing could aid in sustainable development in the developing world.[21][22][23]

General principles

Modeling

3D printable models may be created with a computer-aided design (CAD) package, via a 3D scanner, or by a plain digital camera and photogrammetry software. 3D printed models created with CAD result in reduced errors and can be corrected before printing, allowing verification in the design of the object before it is printed.[24]

CAD model used for 3D printing

The manual modeling process of preparing geometric data for 3D computer graphics is similar to plastic arts such as sculpting. 3D scanning is a process of collecting digital data on the shape and appearance of a real object, creating a digital model based on it.

Printing

Timelapse video of a hyperboloid object (designed by George W. Hart) made of PLA using a RepRap "Prusa Mendel" 3D printer for molten polymer deposition

Before printing a 3D model from an STL file, it must first be examined for errors. Most CAD applications produce errors in output STL files:[25][26] holes, faces normals, self-intersections, noise shells or manifold errors.[27] A step in the STL generation known as "repair" fixes such problems in the original model.[28][29] Generally STLs that have been produced from a model obtained through 3D scanning often have more of these errors.[30] This is due to how 3D scanning works-as it is often by point to point acquisition, reconstruction will include errors in most cases.[31]

Once completed, the STL file needs to be processed by a piece of software called a "slicer," which converts the model into a series of thin layers and produces a G-code file containing instructions tailored to a specific type of 3D printer (FDM printers).[citation needed] This G-code file can then be printed with 3D printing client software (which loads the G-code, and uses it to instruct the 3D printer during the 3D printing process).

Printer resolution describes layer thickness and X-Y resolution in dots per inch (dpi) or micrometers (µm). Typical layer thickness is around 100 μm (250 DPI), although some machines can print layers as thin as 16 μm (1,600 DPI).[32] X-Y resolution is comparable to that of laser printers. The particles (3D dots) are around 50 to 100 μm (510 to 250 DPI) in diameter.[citation needed]

Construction of a model with contemporary methods can take anywhere from several hours to several days, depending on the method used and the size and complexity of the model. Additive systems can typically reduce this time to a few hours, although it varies widely depending on the type of machine used and the size and number of models being produced simultaneously.[33]

Traditional techniques like injection moulding can be less expensive for manufacturing polymer products in high quantities, but additive manufacturing can be faster, more flexible and less expensive when producing relatively small quantities of parts. 3D printers give designers and concept development teams the ability to produce parts and concept models using a desktop size printer.[34]

Seemingly paradoxic, more complex objects can be cheaper for 3D printing production than less complex objects.

Finishing

Though the printer-produced resolution is sufficient for many applications, printing a slightly oversized version of the desired object in standard resolution and then removing material[35] with a higher-resolution subtractive process can achieve greater precision.

Some printable polymers such as ABS, allow the surface finish to be smoothed and improved using chemical vapor processes[36] based on acetone or similar solvents.

Some additive manufacturing techniques are capable of using multiple materials in the course of constructing parts. These techniques are able to print in multiple colors and color combinations simultaneously, and would not necessarily require painting.

Some printing techniques require internal supports to be built for overhanging features during construction. These supports must be mechanically removed or dissolved upon completion of the print.

All of the commercialized metal 3D printers involve cutting the metal component off the metal substrate after deposition. A new process for the GMAW 3D printing allows for substrate surface modifications to remove aluminum[37] or steel.[38]

Processes and printers

Schematic representation of the 3D printing technique known as Fused Filament Fabrication; a filament a) of plastic material is fed through a heated moving head b) that melts and extrudes it depositing it, layer after layer, in the desired shape c). A moving platform e) lowers after each layer is deposited. For this kind of technology additional vertical support structures d) are needed to sustain overhanging parts
A timelapse video of a robot model (logo of Make magazine) being printed using FDM on a RepRapPro Fisher printer.

A large number of additive processes are available. The main differences between processes are in the way layers are deposited to create parts and in the materials that are used. Each method has its own advantages and drawbacks, which is why some companies offer a choice of powder and polymer for the material used to build the object.[39] Others sometimes use standard, off-the-shelf business paper as the build material to produce a durable prototype. The main considerations in choosing a machine are generally speed, costs of the 3D printer, of the printed prototype, choice and cost of the materials, and color capabilities.[40] Printers that work directly with metals are generally expensive. However less expensive printers can be used to make a mold, which is then used to make metal parts.[41]

Some methods melt or soften the material to produce the layers. In Fused filament fabrication, also known as Fused deposition modeling (FDM), the model or part is produced by extruding small beads or streams of material which harden immediately to form layers. A filament of thermoplastic, metal wire, or other material is fed into an extrusion nozzle head (3D printer extruder), which heats the material and turns the flow on and off. FDM is somewhat restricted in the variation of shapes that may be fabricated. Another technique fuses parts of the layer and then moves upward in the working area, adding another layer of granules and repeating the process until the piece has built up. This process uses the unfused media to support overhangs and thin walls in the part being produced, which reduces the need for temporary auxiliary supports for the piece.[42] Laser sintering techniques include selective laser sintering, with both metals and polymers, and direct metal laser sintering.[43] Selective laser melting does not use sintering for the fusion of powder granules but will completely melt the powder using a high-energy laser to create fully dense materials in a layer-wise method that has mechanical properties similar to those of conventional manufactured metals. Electron beam melting is a similar type of additive manufacturing technology for metal parts (e.g. titanium alloys). EBM manufactures parts by melting metal powder layer by layer with an electron beam in a high vacuum.[44][45] Another method consists of an inkjet 3D printing system, which creates the model one layer at a time by spreading a layer of powder (plaster, or resins) and printing a binder in the cross-section of the part using an inkjet-like process. With laminated object manufacturing, thin layers are cut to shape and joined together.

Schematic representation of Stereolithography; a light-emitting device a) (laser or DLP) selectively illuminate the transparent bottom c) of a tank b) filled with a liquid photo-polymerizing resin; the solidified resin d) is progressively dragged up by a lifting platform e)

Other methods cure liquid materials using different sophisticated technologies, such as stereolithography. Photopolymerization is primarily used in stereolithography to produce a solid part from a liquid. Inkjet printer systems like the Objet PolyJet system spray photopolymer materials onto a build tray in ultra-thin layers (between 16 and 30 µm) until the part is completed. Each photopolymer layer is cured with UV light after it is jetted, producing fully cured models that can be handled and used immediately, without post-curing. Ultra-small features can be made with the 3D micro-fabrication technique used in multiphoton photopolymerisation. Due to the nonlinear nature of photo excitation, the gel is cured to a solid only in the places where the laser was focused while the remaining gel is then washed away. Feature sizes of under 100 nm are easily produced, as well as complex structures with moving and interlocked parts.[46] Yet another approach uses a synthetic resin that is solidified using LEDs.[47] In Mask-image-projection-based stereolithography, a 3D digital model is sliced by a set of horizontal planes. Each slice is converted into a two-dimensional mask image. The mask image is then projected onto a photocurable liquid resin surface and light is projected onto the resin to cure it in the shape of the layer.[48] Continuous liquid interface production begins with a pool of liquid photopolymer resin. Part of the pool bottom is transparent to ultraviolet light (the "window"), which causes the resin to solidify. The object rises slowly enough to allow resin to flow under and maintain contact with the bottom of the object.[49] In powder-fed directed-energy deposition, a high-power laser is used to melt metal powder supplied to the focus of the laser beam. The powder fed directed energy process is similar to Selective Laser Sintering, but the metal powder is applied only where material is being added to the part at that moment.[50][51]

As of October 2012, additive manufacturing systems were on the market that ranged from $2,000 to $500,000 in price and were employed in industries including aerospace, architecture, automotive, defense, and medical replacements, among many others. For example, General Electric uses the high-end model to build parts for turbines.[52] Many of these systems are used for rapid prototyping, before mass production methods are employed. Higher education has proven to be a major buyer of desktop and professional 3D printers which industry experts generally view as a positive indicator.[53] Libraries around the world have also become locations to house smaller 3D printers for educational and community access.[54] Several projects and companies are making efforts to develop affordable 3D printers for home desktop use. Much of this work has been driven by and targeted at DIY/Maker/enthusiast/early adopter communities, with additional ties to the academic and hacker communities.[55]

Applications

The Audi RSQ was made with rapid prototyping industrial KUKA robots.
3D printed human skull from computed computer tomography data
3D printed sculpture of the Egyptian Pharaoh Merankhre Mentuhotep shown at Threeding

In the current scenario, 3D printing or AM has been used in manufacturing, medical, industry and sociocultural sectors which facilitate 3D printing or AM to become successful commercial technology.[56] The earliest application of additive manufacturing was on the toolroom end of the manufacturing spectrum. For example, rapid prototyping was one of the earliest additive variants, and its mission was to reduce the lead time and cost of developing prototypes of new parts and devices, which was earlier only done with subtractive toolroom methods such as CNC milling, turning, and precision grinding.[57] In the 2010s, additive manufacturing entered production to a much greater extent.

Additive manufacturing of food is being developed by squeezing out food, layer by layer, into three-dimensional objects. A large variety of foods are appropriate candidates, such as chocolate and candy, and flat foods such as crackers, pasta,[58] and pizza.[59][60]

3D printing has entered the world of clothing, with fashion designers experimenting with 3D-printed bikinis, shoes, and dresses.[61] In commercial production Nike is using 3D printing to prototype and manufacture the 2012 Vapor Laser Talon football shoe for players of American football, and New Balance is 3D manufacturing custom-fit shoes for athletes.[61][62] 3D printing has come to the point where companies are printing consumer grade eyewear with on-demand custom fit and styling (although they cannot print the lenses). On-demand customization of glasses is possible with rapid prototyping.[63]

In cars, trucks, and aircraft, AM is beginning to transform both (1) unibody and fuselage design and production and (2) powertrain design and production. For example:

AM's impact on firearms involves two dimensions: new manufacturing methods for established companies, and new possibilities for the making of do-it-yourself firearms. In 2012, the US-based group Defense Distributed disclosed plans to design a working plastic 3D printed firearm "that could be downloaded and reproduced by anybody with a 3D printer."[72][73] After Defense Distributed released their plans, questions were raised regarding the effects that 3D printing and widespread consumer-level CNC machining[74][75] may have on gun control effectiveness.[76][77][78][79]

Surgical uses of 3D printing-centric therapies have a history beginning in the mid-1990s with anatomical modeling for bony reconstructive surgery planning.[80] Patient-matched implants were a natural extension of this work, leading to truly personalized implants that fit one unique individual.[81] Virtual planning of surgery and guidance using 3D printed, personalized instruments have been applied to many areas of surgery including total joint replacement and craniomaxillofacial reconstruction with great success.[clarification needed][82] One example of this is the bioresorbable trachial splint to treat newborns with tracheobronchomalacia [83] developed at the University of Michigan. The use of additive manufacturing for serialized production of orthopedic implants (metals) is also increasing due to the ability to efficiently create porous surface structures that facilitate osseointegration. The hearing aid and dental industries are expected to be the biggest area of future development using the custom 3D printing technology.[84] In March 2014, surgeons in Swansea used 3D printed parts to rebuild the face of a motorcyclist who had been seriously injured in a road accident.[85] As of 2012, 3D bio-printing technology has been studied by biotechnology firms and academia for possible use in tissue engineering applications in which organs and body parts are built using inkjet techniques. In this process, layers of living cells are deposited onto a gel medium or sugar matrix and slowly built up to form three-dimensional structures including vascular systems.[86] Recently, a heart-on-chip has been created which matches properties of cells.[87]

In 2005, academic journals had begun to report on the possible artistic applications of 3D printing technology.[88] As of 2012, domestic 3D printing was mainly practiced by hobbyists and enthusiasts. However, little was used for practical household applications, for example, ornamental objects. Some practical examples include a working clock[89] and gears printed for home woodworking machines among other purposes.[90] Web sites associated with home 3D printing tended to include backscratchers, coat hooks, door knobs, etc.[91]

3D printing, and open source 3D printers in particular, are the latest technology making inroads into the classroom.[92][93][94] Some authors have claimed that 3D printers offer an unprecedented "revolution" in STEM education.[95] The evidence for such claims comes from both the low cost ability for rapid prototyping in the classroom by students, but also the fabrication of low-cost high-quality scientific equipment from open hardware designs forming open-source labs.[96] Future applications for 3D printing might include creating open-source scientific equipment.[96][97]

In the last several years 3D printing has been intensively used by in the cultural heritage field for preservation, restoration and dissemination purposes.[98] Many Europeans and North American Museums have purchased 3D printers and actively recreate missing pieces of their relics.[99] The Metropolitan Museum of Art and the British Museum have started using their 3D printers to create museum souvenirs that are available in the museum shops.[100] Other museums, like the National Museum of Military History and Varna Historical Museum, have gone further and sell through the online platform Threeding digital models of their artifacts, created using Artec 3D scanners, in 3D printing friendly file format, which everyone can 3D print at home.[101]

3D printed soft actuators is a growing application of 3D printing technology which has found its place in the 3D printing applications. These soft actuators are being developed to deal with soft structures and organs especially in biomedical sectors and where the interaction between human and robot is inevitable. The majority of the existing soft actuators are fabricated by conventional methods that require manual fabrication of devices, post processing/assembly, and lengthy iterations until maturity in the fabrication is achieved. To avoid the tedious and time-consuming aspects of the current fabrication processes, researchers are exploring an appropriate manufacturing approach for effective fabrication of soft actuators. Thus, 3D printed soft actuators are introduced to revolutionise the design and fabrication of soft actuators with custom geometrical, functional, and control properties in a faster and inexpensive approach. They also enable incorporation of all actuator components into a single structure eliminating the need to use external joints, adhesives, and fasteners.[102]

Intellectual property

3D printing has existed for decades within certain manufacturing industries where many legal regimes, including patents, industrial design rights, copyright, and trademark may apply. However, there is not much jurisprudence to say how these laws will apply if 3D printers become mainstream and individuals and hobbyist communities begin manufacturing items for personal use, for non-profit distribution, or for sale.

Any of the mentioned legal regimes may prohibit the distribution of the designs used in 3D printing, or the distribution or sale of the printed item. To be allowed to do these things, where an active intellectual property was involved, a person would have to contact the owner and ask for a licence, which may come with conditions and a price. However, many patent, design and copyright laws contain a standard limitation or exception for 'private', 'non-commercial' use of inventions, designs or works of art protected under intellectual property (IP). That standard limitation or exception may leave such private, non-commercial uses outside the scope of IP rights.

Patents cover inventions including processes, machines, manufactures, and compositions of matter and have a finite duration which varies between countries, but generally 20 years from the date of application. Therefore, if a type of wheel is patented, printing, using, or selling such a wheel could be an infringement of the patent.[103]

Copyright covers an expression[104] in a tangible, fixed medium and often lasts for the life of the author plus 70 years thereafter.[105] If someone makes a statue, they may have copyright on the look of that statue, so if someone sees that statue, they cannot then distribute designs to print an identical or similar statue.

When a feature has both artistic (copyrightable) and functional (patentable) merits, when the question has appeared in US court, the courts have often held the feature is not copyrightable unless it can be separated from the functional aspects of the item.[105] In other countries the law and the courts may apply a different approach allowing, for example, the design of a useful device to be registered (as a whole) as an industrial design on the understanding that, in case of unauthorized copying, only the non-functional features may be claimed under design law whereas any technical features could only be claimed if covered by a valid patent.

Gun legislation and administration

The US Department of Homeland Security and the Joint Regional Intelligence Center released a memo stating that "significant advances in three-dimensional (3D) printing capabilities, availability of free digital 3D printable files for firearms components, and difficulty regulating file sharing may present public safety risks from unqualified gun seekers who obtain or manufacture 3D printed guns," and that "proposed legislation to ban 3D printing of weapons may deter, but cannot completely prevent their production. Even if the practice is prohibited by new legislation, online distribution of these 3D printable files will be as difficult to control as any other illegally traded music, movie or software files."[106]

Internationally, where gun controls are generally stricter than in the United States, some commentators have said the impact may be more strongly felt, as alternative firearms are not as easily obtainable.[107] Officials in the United Kingdom have noted that producing a 3D printed gun would be illegal under their gun control laws.[108] Europol stated that criminals have access to other sources of weapons, but noted that as the technology improved the risks of an effect would increase.[109][110] Downloads of the plans from the UK, Germany, Spain, and Brazil were heavy.[111][112]

Attempting to restrict the distribution over the Internet of gun plans has been likened to the futility of preventing the widespread distribution of DeCSS which enabled DVD ripping.[113][114][115][116] After the US government had Defense Distributed take down the plans, they were still widely available via The Pirate Bay and other file sharing sites.[117] Some US legislators have proposed regulations on 3D printers, to prevent them being used for printing guns.[118][119] 3D printing advocates have suggested that such regulations would be futile, could cripple the 3D printing industry, and could infringe on free speech rights, with early pioneer of 3D printing Professor Hod Lipson suggesting that gunpowder could be controlled instead.[120][121][122][123][124][125][126]

Health and safety

A video on research done on printer emissions

A National Institute for Occupational Safety and Health (NIOSH) report noted particle emissions from a 3D printer peaked a few minutes after printing started and returned to baseline levels 100 minutes after printing ended.[127] Emissions from 3D printers can include a large number of ultrafine particles, and volatile organic compounds (VOCs).[128][129] In desktop 3D printers, potential health risks from emissions vary by filament type and color due to differences in size, chemical properties, and quantity of emitted particles. Some of the chemical emissions have been linked to asthma. The problem was reduced by using manufacturer-supplied covers and full enclosures, using proper ventilation, keeping workers away from the printer, using respirators, turning off the printer if it jammed, and using lower emission printers and filaments.[127] At least one case of severe injury was noted from an explosion involved in metal powders used for 3D printing.[130]

Impact

Additive manufacturing, starting with today's infancy period, requires manufacturing firms to be flexible, ever-improving users of all available technologies to remain competitive. Advocates of additive manufacturing also predict that this arc of technological development will counter globalization, as end users will do much of their own manufacturing rather than engage in trade to buy products from other people and corporations.[9] The real integration of the newer additive technologies into commercial production, however, is more a matter of complementing traditional subtractive methods rather than displacing them entirely.[131]

The futurologist Jeremy Rifkin[132] claimed that 3D printing signals the beginning of a third industrial revolution,[133] succeeding the production line assembly that dominated manufacturing starting in the late 19th century.

Social change

Since the 1950s, a number of writers and social commentators have speculated in some depth about the social and cultural changes that might result from the advent of commercially affordable additive manufacturing technology.[134] Amongst the more notable ideas to have emerged from these inquiries has been the suggestion that, as more and more 3D printers start to enter people's homes, the conventional relationship between the home and the workplace might get further eroded.[135] Likewise, it has also been suggested that, as it becomes easier for businesses to transmit designs for new objects around the globe, so the need for high-speed freight services might also become less.[136] Finally, given the ease with which certain objects can now be replicated, it remains to be seen whether changes will be made to current copyright legislation so as to protect intellectual property rights with the new technology widely available.

As 3D printers became more accessible to consumers, online social platforms have developed to support the community.[137] This includes websites that allow users to access information such as how to build a 3D printer, as well as social forums that discuss how to improve 3D print quality and discuss 3D printing news, as well as social media websites that are dedicated to share 3D models.[138][139][140] RepRap is a wiki based website that was created to hold all information on 3d printing, and has developed into a community that aims to bring 3D printing to everyone. Furthermore, there are other sites such as Pinshape, Thingiverse and MyMiniFactory, which were created initially to allow users to post 3D files for anyone to print, allowing for decreased transaction cost of sharing 3D files. These websites have allowed greater social interaction between users, creating communities dedicated to 3D printing.

Some call attention to the conjunction of Commons-based peer production with 3D printing and other low-cost manufacturing techniques.[141][142][143] The self-reinforced fantasy of a system of eternal growth can be overcome with the development of economies of scope, and here, society can play an important role contributing to the raising of the whole productive structure to a higher plateau of more sustainable and customized productivity.[141] Further, it is true that many issues, problems, and threats arise due to the democratization of the means of production, and especially regarding the physical ones.[141] For instance, the recyclability of advanced nanomaterials is still questioned; weapons manufacturing could become easier; not to mention the implications for counterfeiting[144] and on IP.[145] It might be maintained that in contrast to the industrial paradigm whose competitive dynamics were about economies of scale, Commons-based peer production 3D printing could develop economies of scope. While the advantages of scale rest on cheap global transportation, the economies of scope share infrastructure costs (intangible and tangible productive resources), taking advantage of the capabilities of the fabrication tools.[141] And following Neil Gershenfeld[146] in that "some of the least developed parts of the world need some of the most advanced technologies," Commons-based peer production and 3D printing may offer the necessary tools for thinking globally but acting locally in response to certain needs.

Larry Summers wrote about the "devastating consequences" of 3D printing and other technologies (robots, artificial intelligence, etc.) for those who perform routine tasks. In his view, "already there are more American men on disability insurance than doing production work in manufacturing. And the trends are all in the wrong direction, particularly for the less skilled, as the capacity of capital embodying artificial intelligence to replace white-collar as well as blue-collar work will increase rapidly in the years ahead." Summers recommends more vigorous cooperative efforts to address the "myriad devices" (e.g., tax havens, bank secrecy, money laundering, and regulatory arbitrage) enabling the holders of great wealth to "avoid paying" income and estate taxes, and to make it more difficult to accumulate great fortunes without requiring "great social contributions" in return, including: more vigorous enforcement of anti-monopoly laws, reductions in "excessive" protection for intellectual property, greater encouragement of profit-sharing schemes that may benefit workers and give them a stake in wealth accumulation, strengthening of collective bargaining arrangements, improvements in corporate governance, strengthening of financial regulation to eliminate subsidies to financial activity, easing of land-use restrictions that may cause the real estate of the rich to keep rising in value, better training for young people and retraining for displaced workers, and increased public and private investment in infrastructure development—e.g., in energy production and transportation.[147]

Michael Spence wrote that "Now comes a … powerful, wave of digital technology that is replacing labor in increasingly complex tasks. This process of labor substitution and disintermediation has been underway for some time in service sectors—think of ATMs, online banking, enterprise resource planning, customer relationship management, mobile payment systems, and much more. This revolution is spreading to the production of goods, where robots and 3D printing are displacing labor." In his view, the vast majority of the cost of digital technologies comes at the start, in the design of hardware (e.g. 3D printers) and, more important, in creating the software that enables machines to carry out various tasks. "Once this is achieved, the marginal cost of the hardware is relatively low (and declines as scale rises), and the marginal cost of replicating the software is essentially zero. With a huge potential global market to amortize the upfront fixed costs of design and testing, the incentives to invest [in digital technologies] are compelling." Spence believes that, unlike prior digital technologies, which drove firms to deploy underutilized pools of valuable labor around the world, the motivating force in the current wave of digital technologies "is cost reduction via the replacement of labor." For example, as the cost of 3D printing technology declines, it is "easy to imagine" that production may become "extremely" local and customized. Moreover, production may occur in response to actual demand, not anticipated or forecast demand. Spence believes that labor, no matter how inexpensive, will become a less important asset for growth and employment expansion, with labor-intensive, process-oriented manufacturing becoming less effective, and that re-localization will appear in both developed and developing countries. In his view, production will not disappear, but it will be less labor-intensive, and all countries will eventually need to rebuild their growth models around digital technologies and the human capital supporting their deployment and expansion. Spence writes that "the world we are entering is one in which the most powerful global flows will be ideas and digital capital, not goods, services, and traditional capital. Adapting to this will require shifts in mindsets, policies, investments (especially in human capital), and quite possibly models of employment and distribution."[148]

See also

Template:Wikipedia books

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Further reading

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Transforming metamaterial alters size, volume, and shape on command

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