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Emery paper is a type of abrasive paper or sandpaper, that can be used to abrade (remove material from) surfaces or mechanically finish a surface. Operations include deburring, polishing, paint removal, corrosion removal, sizing, etc. This is accomplished by moving the abrasive-coated paper, with some pressure, against the object being processed. Abrasion may be performed by hand, electrically powered, or air powered equipment.
Emery is a naturally occurring rock of impure crystalline aluminum oxide or corundum. The emery is milled and sieved into different mesh sizes. Emery of a certain size range is then bonded to a paper backing to produce emery paper. The larger the mesh size, the smaller the abrasive particles. Smaller particles abrade smaller amounts of material and are used to produce a finer finish.
By the successive use of progressively finer mesh emery paper, near-mirror finishes can be obtained. Water or oil is often used as a lubricant and to float the abrasive debris and worn abrasive away from the work, preventing the build-up of debris in the emery paper. The paper will lose effectiveness if too much debris builds up, a condition known as "clogging."
Originally, emery paper was made from milled emery rock, bonded or sized to paper often with an animal glue for water resistance. Today, synthetic adhesives are used in place of natural glues and silicon carbide is often substituted for emery. Silicon carbide being slightly harder, and more durable with less tendency to fracture than corundum. The use of natural emery papers is rare today generally being replaced with silicon carbide or pure aluminium oxide papers.
It also has a use in modelling - for 00 scale modelling the fine grades of emery paper can have the appearance of a tarmac surface.
Emery cloth has the abrasives bonded to a fabric instead of a paper. The cloth is more tear resistant, flexible, and costly.
- Parker, John W.; Strand, West (1835). Minerals and Metals; Their natural History and Uses in the Arts. Society for Promoting Christian Knowledge. p. 208.
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