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Katsuobushi (Japanese: 鰹節) is dried, fermented, and smoked skipjack tuna (Katsuwonus pelamis). It is also known as Bonito flakes when young bonito is used as a cheaper substitute for skipjack tuna. Katsuobushi or similarly prepared fish is also known as okaka (おかか).
Katsuobushi's distinct umami taste comes from its high inosinic acid content. Traditionally made katsuobushi, known as karebushi, is deliberately planted with Aspergillus glaucus fungus in order to reduce moisture. Katsuobushi has also been shown to impart a kokumi flavour.
Upon being placed on hot food, the heat waves cause the thin and light katsuobushi to move about, giving it a special aesthetic look.
Traditional production process
The fish is beheaded, gutted and filleted. The fatty belly area does not lend well to being preserved, so it is also trimmed off. The fillets are then arranged in a basket and simmered just below boiling for an hour to an hour and a half, depending on the size of the fillets. The rib bones are removed after the fillets have been boiled.
The fillets are then smoked using oak, pasania, or castanopsis wood; this process can take up to a month. They are smoked for 5–6 hours in one session, left to rest for one day for the condensation to rise to the surface, then fired and smoked again the next day, repeating this smoking and resting cycle 12–15 times. The built up tar from the smoke is cleaned from the surface using a grinder. At this stage the fillets are called aragatsuo (荒節) and most commonly found in stores shaved and packaged for sale under the name katsuo-kezuri-bushi (鰹削り節) or hanakatsuo—they are not true katsuobushi without the last fermentation stage, but still valued as a good substitute.
The last stage of creating a katsuobushi is to allow the fish to sun-dry using the assistance of mold. The fillets are sprayed with Aspergillus glaucus culture and left for 2 weeks in a closed cultivation room. The mold ferments the fillets and also siphons out any residual moisture.
The mold is continually scraped off, with further sun-drying of the fish increasing hardness and dryness until it resembles a piece of wood, with less than 20% of its original weight. A fresh fillet of 6kg, can weigh 1kg at the end of this process. By definition, only fillets that have been treated in this manner may be referred to as a katsuobushi. However, after repeating this process of mold growth and sun-drying at least twice, the katsuobushi can also be called karebushi (枯節, "dried fillet"), and fillets repeating this process more than three times can be called honkarebushi (本枯節, "true dried fillet"). When tapped together lightly, they sound almost metallic, and unlike their dull beige outer appearance, when broken open they are a translucent deep ruby color inside. Rarely, very high-end honkarebushi repeat this drying process for over two years.
In the Edo era, it was common for katsuobushi to be produced using the so-called tebiyama style (手火山式 tebiyama-shiki). This increases the whole production process by one step, but results in the end product having much more flavour and taste, and minimizes deterioration of the raw material. There are only a few factories left in the world who have adapted this style and are still using it to this day due to extra costs and facilitation requirements. The tebiyama style production process takes place after the fillets are boiled and its rib bones removed. The process includes the fillets being put in a steaming basket stacked on top of each other for one to two hours a few meters above a burning fire of firewood. The baskets are then shuffled every once in a while to make for an equal amount of exposure to the smoke.
Katsuobushi is today typically found in bags of small pink-brown shavings. Smaller, thinner shavings, called hanakatsuo (花鰹), are used as a flavoring and topping for many Japanese dishes, such as okonomiyaki. Larger, thicker shavings, called kezurikatsuo (削り鰹), are used to make the ubiquitous dashi stock.
In addition to making dashi, other popular uses of katsuobushi include:
- Okaka, finely chopped katsuobushi dressed with soy sauce.
- As a seasoning for cold tofu (hiyayakko, 冷奴) along with grated ginger and Welsh onion (a type of spring onion).
- Sprinkled with sesame seeds and chopped laver atop cold soba noodles (zarusoba).
- As a topping on takoyaki and okonomiyaki.
- As a seasoning on century egg along with sesame oil and soy sauce.
- As a high-protein treat for cats sold at pet stores.
- As a topping for ramen mixed with salt
The mycotoxin beta-nitropropionic acid has been found on katsuobushi as well as miso and soy sauce, two other Japanese fungal fermented products. Certain strains of A. glaucus are reported to produce mycotoxins.
Due to the smoking process which involves tar and charcoal, amounts of Benzopyrene exceeding EU standards, as much as 37μg per kilogram, have been detected in commercially sold katsuobushi. As a result, they have been once banned for sale in the European Union.
In popular culture
- The title of John Lennon's 1975 compilation album Shaved Fish refers to katsuobushi.
- In the original Iron Chef program, a signature of the first Iron Chef Japanese Rokusaburo Michiba was his "broth of vigor", essentially a very strong dashi due to the sheer amount of katsuobushi (as well as the two other respective ingredients) he used in its preparation. Commentators were quick to point out whenever he would bring out the large bags of the ingredient that he would use in nearly every battle during his tenure.
- In the anime series Devilman Crybaby Akira Fudo, the main character, is a glutton for katsuobushi. He's fond of an old dad joke, told him by his own father, about katsuobushi being still alive when placed on hot food, and waving around in distress.
- Mikiharu Doi (2013). Toko, Kiyoshi, ed. Biochemical sensors: mimicking gustatory and olfactory senses, Chapter 8: Investigation into the Kokumi Taste of Soup Stock Materials. Singapore: Pan Stanford. p. 123. ISBN 9789814267076.
- "Katsuobushi Museum". Retrieved 23 February 2012.
- Frisvad, Jens C.; Thrane, Ulf; Samson, Robert A.; Pitt, John I. (2006-08-29). "Important Mycotoxins and the Fungi which Produce Them". In Ailsa Diane Hocking. Advances in Food Mycology. Advances in Experimental Medicine and Biology. 571. New York: Springer Science+Business Media, Inc. p. 7. ISBN 9780387283913.
- Arcos, Joseph C.; Argus, Mary F. (2013-10-22). Chemical Induction of Cancer: Structural Bases and Biological Mechanisms. Elsevier. ISBN 9781483263731.
- "Anger Over EU Import Ban On Bonito Flakes Over Carcinogen Issue". japanCRUSH. Retrieved 2016-04-14.
- Womack, Kenneth (2014). The Beatles Encyclopedia: Everything Fab Four. Santa Barbara: ABC-CLIO Greenwood. p. 823. ISBN 9780313391712. Retrieved November 29, 2014.
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